Switching Circuit RC Network EMI Suppression

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Solution Overview

Problem

Existing electrical circuits for switching and dimming loads in AC voltage networks face challenges in preventing peripheral interactions and protecting components from electromagnetic interference, overvoltage, and overcurrent, leading to complex and costly circuit architectures.

Innovation Solution

The solution involves using an RC network with a capacitor in parallel with the gate-drain path of transistors to reduce radio interference, and additional protective components like varistors and diodes to safeguard against overvoltage and overcurrent, along with a comparator and multiplier to rapidly switch off transistors during high power loss, and a temperature-dependent switch-off mechanism to manage thermal resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional protective elements (varistor, additional capacitor) are used to protect against overvoltage and radio interference, then component protection is improved, but device complexity and space consumption increase

Engineering Contradiction:
Improvecomponent protectionVSAvoidcircuit architecture
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the radio interference suppression function and overvoltage protection function into a single integrated circuit architecture. The capacitor C1 serves dual purposes: it suppresses radio interference by filtering high-frequency switching noise, and it provides overvoltage protection by clamping voltage spikes during switching operations. This merging eliminates the need for separate protective components, reducing device complexity while maintaining reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The capacitor C1 in the circuit performs multiple functions simultaneously: it acts as a Miller capacitor to control gate-drain capacitance effects, suppresses radio interference emissions, and protects the transistor against overvoltage during switching. This multi-functionality approach reduces the total component count and simplifies the overall circuit architecture while achieving both interference suppression and component protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If additional capacitors are added to suppress radio interference, then electromagnetic compatibility is improved, but intrinsic losses and heating of switching elements increase

Engineering Contradiction:
Improveradio interference voltageVSAvoidintrinsic losses
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent merges the radio interference suppression function with the existing Miller capacitor C1 in the transistor gate circuit. By utilizing the capacitor already present for switching control purposes, the circuit suppresses radio interference without adding separate components that would generate additional losses. The capacitor value is optimized to provide both switching control and EMI suppression functions efficiently.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If conventional current sensor resistors and comparators are used for overcurrent protection, then component protection is improved, but switching response time becomes too slow

Engineering Contradiction:
Improveovercurrent protectionVSAvoidswitching response time
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent extracts the overcurrent protection function from the main switching circuit by implementing it through the intrinsic characteristics of the transistor and capacitor C1. The protection mechanism operates through the natural RC time constant of the gate circuit, which provides automatic current limiting during switching transitions. This eliminates the need for separate current sensor resistors and comparator circuits, achieving both protection and fast response.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The transistor-gate circuit performs self-protection against overcurrent through its inherent RC time constant characteristics. The capacitor C1 and gate resistance create a natural current limiting effect during switching transitions, allowing the transistor to protect itself without external sensing components. This self-service approach maintains the fast switching response while providing adequate overcurrent protection.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the circuit architecture, reduces radio interference, and effectively protects transistors from damage, enabling quick switching and dimming operations while maintaining compliance with radio interference standards and minimizing hardware effort.

Implementation Method 1

For pulse shaping, switching elements in the form of transistors are controlled via an RC network with a capacitor (Miller circuit) in parallel with the very heavily voltage-dependent gate-drain path of transistors

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

An RC network with a capacitor (Miller circuit) in parallel with the very heavily voltage-dependent gate-drain path of transistors

Methodology Applied
Scientific EffectRC network filtering: Filter (electronic)

Implementation Method 3

The usual protective elements, such as a varistor, which is arranged in parallel with the circuit and diverts the energy to an external element

Methodology Applied
Scientific EffectVaristor overvoltage protection: Electrical Resistance

Implementation Method 4

the gate-source path of the transistor can be protected against both positive and negative voltage peaks by a component such as a zener diode

Methodology Applied
Scientific EffectZener diode voltage clamping: Diode

Implementation Method 5

a diode can prevent the transistor from being driven up by clamping it to an additional capacitor in the event of fast positive interfering edges on the mains

Methodology Applied
Scientific EffectDiode clamping: Diode

Implementation Method 6

a current sensor resistor is usually used in conjunction with a comparator to switch off the transistor when a threshold value is exceeded

Methodology Applied
Scientific EffectOhm's law: Ohm's Law

Implementation Method 7

the reduced edge steepness lowers the radio interference voltage below the permitted limit values. An additional capacitor arranged in parallel with the circuit, which is voluminous and generates additional losses in the switching elements during switching

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP2517076B1Electrical circuit for switching and/or dimming loads
Publication Date: 2014.07.23 MERTEN GMBH & CO KG
  • EP2517076B1 patent drawingFigure 1
  • EP2517076B1 patent drawingFigure 2
  • EP2517076B1 patent drawingFigure 3

AI summary

The invention relates to an electrical circuit for switching and/or dimming loads (1), comprising at least one electronic switching element (M1, M2) that can be activated for generating a switching signal that switches the load (1), wherein the electronic switching element that can be activated is connected to a voltage supply (2) and a load (1) and has a parameter, which can be changed by a user, for influencing the switching signal that switches the load (1).