Switching Apparatus Condition Estimation Using Cumulative Arc Energy

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Solution Overview

Problem

The maintenance of switching apparatuses in electric power distribution grids is often inefficient due to the difficulty in determining the actual level of wear or damage to breaking components, leading to unnecessary maintenance interventions and potential sudden faults, as existing methods rely on routine scheduling rather than predictive assessments.

Innovation Solution

A method that involves acquiring detection values during an opening maneuver, using a lumped-parameter model to simulate current and voltage behavior, adjusting parameters to match detection values, calculating arc energy released, and comparing cumulative arc energy with thresholds to determine anomalous conditions, thereby providing predictive maintenance insights.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If routine maintenance is performed based on regular time scheduling or number of operations, then maintenance interventions are performed regularly, but unnecessary intervention costs and service outages occur because some switching apparatuses are still in good condition

Engineering Contradiction:
Improveswitching apparatus operational reliabilityVSAvoidunnecessary maintenance costs and service outages
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the maintenance decision parameter from time-based or operation-count-based scheduling to condition-based assessment using cumulative arc energy calculation. By monitoring and calculating the actual arc energy experienced by breaking components, the system determines maintenance needs based on real degradation levels rather than predetermined schedules, avoiding unnecessary maintenance of still-functional apparatus.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system implements feedback by continuously monitoring operating conditions (current, voltage, duration) of switching apparatus and using this data to calculate cumulative arc energy. This feedback loop enables dynamic adjustment of maintenance schedules based on actual component stress levels, allowing the system to respond to real-time conditions rather than following rigid predetermined schedules.

Inventive Principle:
Principle #23Feedback

2Reliability

If periodic maintenance is performed to prevent sudden faults, then service interruptions are reduced, but unexpected service outages still occur if anomalous operating conditions are not discovered in a timely manner

Engineering Contradiction:
Improveswitching apparatus operational reliabilityVSAvoidunexpected service outages
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary assessment of switching apparatus condition by continuously calculating cumulative arc energy before actual failure occurs. By monitoring the progression of arc energy accumulation and comparing it against thresholds, the system can predict impending failures and schedule maintenance proactively, preventing unexpected service outages rather than reacting to actual failures.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces traditional mechanical inspection and testing methods with computational modeling and data analysis. By using a lumped-parameter model to calculate arc energy from electrical measurements (current, voltage, duration), the system substitutes physical component inspection with mathematical assessment, enabling earlier and more accurate detection of degradation trends.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of energy

If maintenance is delayed to reduce costs, then unnecessary intervention costs are reduced, but breaking components may suffer excessive wear or damage

Engineering Contradiction:
Improvemaintenance intervention costsVSAvoidbreaking components wear resistance
Core Design Contradiction:
Loss of energyVSStrength

Solution Approach 1:

The switching apparatus essentially monitors its own condition through the calculation of cumulative arc energy based on its operational history. The system uses the apparatus's own operating data (current, voltage, duration) to assess its degradation level, enabling autonomous condition assessment without external inspection, and triggering maintenance only when actually needed.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces physical inspection and testing of breaking components with computational arc energy calculation. Instead of mechanically examining component wear, the system uses electrical measurements and mathematical modeling to assess degradation, enabling cost-effective monitoring that avoids unnecessary physical interventions while still detecting actual wear progression.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for more effective and timely maintenance planning, reducing unnecessary costs and service outages by accurately assessing the operating conditions of switching apparatuses, thereby optimizing maintenance interventions.

Implementation Method 1

a certain amount of electric energy (arc energy) has necessarily to be dissipated to complete the opening maneuver

Methodology Applied
Scientific EffectElectric Arc: Electric Arc

Data Source

PatentUS20220341992A1Method for estimating the operating conditions of a switching apparatus
Publication Date: 2022.10.27 ABB SPA
  • US20220341992A1 patent drawing
  • US20220341992A1 patent drawing
  • US20220341992A1 patent drawing

AI summary

Described herein is a method for determining a presence of anomalous conditions in a switching apparatus installed in an electric line of an electric power distribution grid. The method includes a sequence of steps for adjusting a lumped-parameter model describing, for each electric phase, the behavior of the switching apparatus during the opening maneuvers of the switching apparatus. Simulation values provided by the lumped-parameter model are used for calculating estimation values indicative of the amounts of arc energy released by the breaking components of the switching apparatus during the opening maneuvers of the switching apparatus.