Switching Controller Rectifier Off-Time Adjustment

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Solution Overview

Problem

Existing switching converters experience large variations in output current due to fixed off-time of the rectifier, leading to inefficiencies and potential damage from variations in input or output voltage.

Innovation Solution

A controller with an over voltage protection circuit and timing circuit that adjusts the off-time of the rectifier inversely with the input voltage, reducing peak-to-peak ripple current variations and implementing dynamic regulation to prevent damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the off time of the rectifier is fixed, then the control is simple, but the output current varies greatly when input voltage or output voltage changes

Engineering Contradiction:
Improvecontrol complexityVSAvoidoutput current stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent applies dynamics by making the off-time of the rectifier variable rather than fixed. The off-time is dynamically adjusted based on the input voltage level - specifically, the off-time is extended when the input voltage is high and reduced when the input voltage is low. This dynamic adjustment compensates for voltage variations and maintains stable output current, resolving the contradiction between simple fixed-time control and stable output current under varying conditions.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If the off time is extended to reduce ripple current, then the peak-to-peak ripple current variation decreases, but the rectifier off time becomes too long at high input voltage

Engineering Contradiction:
Improvepeak-to-peak ripple current variationVSAvoidrectifier off time
Core Design Contradiction:
Stability of the object's compositionVSDuration of action of moving object

Solution Approach 1:

The patent applies parameter changes by adjusting the off-time parameter based on the input voltage parameter. When input voltage is high, the off-time is extended to reduce the peak-to-peak ripple current variation. When input voltage is low, the off-time is reduced to prevent excessive delay. This conditional parameter adjustment resolves the contradiction between reducing ripple current variation and maintaining appropriate rectifier off-time across different operating conditions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9660516B2Switching controller with reduced inductor peak-to-peak ripple current variation
Publication Date: 2017.05.23 MONOLITHIC POWER SYSTEMS INC
  • US9660516B2 patent drawing
  • US9660516B2 patent drawing
  • US9660516B2 patent drawing

AI summary

A switching controller having an over voltage protection circuit is disclosed. The over voltage protection circuit detects whether the output voltage is higher than an over voltage threshold and turns on the rectifier when the output voltage is higher than an over voltage threshold. The over voltage protection circuit detects whether a current flowing through a rectifier is lower than a negative current limit and further turns off the rectifier for a time period when the current flowing through the rectifier is lower than the negative current limit. The off time period varies inversely with the input voltage.