Switching Converter Controller for Load-Dependent Frequency and Ripple Adjustment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Switching converters face performance variations when supplying different load voltages, leading to fluctuations in switching frequency and current ripple, resulting in increased losses, electromagnetic interference (EMI), and audible noise, which existing control methods struggle to manage effectively across a broad spectrum of output loads without modifying circuit components.

Innovation Solution

A controller is implemented to monitor and adjust the switching frequency and current ripple within specified ranges by regulating on-time, off-time, maximum current, and minimum current thresholds, ensuring the operating parameters remain within defined limits, thereby maintaining reduced losses, EMI, and audible noise across varying load conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If switching converters operate across a broad spectrum of output loads, then adaptability is improved, but switching frequency and current ripple fluctuate causing increased losses, EMI, and audible noise

Engineering Contradiction:
Improveadaptability to different load conditionsVSAvoidlosses, electromagnetic interference, and audible noise
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies dynamics by making the switching frequency adjustable rather than fixed. The controller dynamically changes the switching frequency based on load conditions, allowing the converter to adapt to different loads while maintaining optimal performance. This resolves the contradiction by enabling adaptability without incurring the harmful effects of fixed-frequency operation under varying loads

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of switching frequency from a fixed value to a variable parameter that can be adjusted according to load conditions. By modifying this key parameter, the system achieves adaptability to different loads while preventing the fluctuations in current ripple and losses that would otherwise occur. This directly addresses the technical contradiction by using parameter adjustment to maintain performance across varying operating conditions

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If existing control methods are used without modifying circuit components, then device complexity is reduced, but performance variations and harmful factors cannot be effectively managed

Engineering Contradiction:
Improvecircuit component configurationVSAvoidlosses, electromagnetic interference, and audible noise
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent implements feedback control where the controller monitors load conditions and adjusts the switching frequency accordingly. This feedback mechanism allows the system to automatically manage harmful factors like losses and EMI without requiring complex circuit modifications. The feedback loop enables effective performance management while keeping the hardware configuration simple

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller acts as an intermediary between the fixed circuit components and the varying load conditions. Rather than modifying the hardware, the controller mediates the interaction by adjusting operational parameters (switching frequency) to compensate for load variations. This intermediary approach resolves the contradiction by managing harmful effects through software/control logic rather than hardware complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9887624B2System and method for a switching converter
Publication Date: 2018.02.06 INFINEON TECH AUSTRIA AG
  • US9887624B2 patent drawing
  • US9887624B2 patent drawing
  • US9887624B2 patent drawing

AI summary

According to various embodiments, a method for operating a switching converter includes determining an operating parameter of the switching converter and, if the operating parameter is outside a first operating range, adjusting a control parameter in order to adjust the operating parameter to be within the first operating range. The operating parameter includes at least one of a switching frequency of the switching converter and a current ripple value of an output current.