Multi-Stage Switching Converter for Slew Rate and Ringing Control

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Solution Overview

Problem

Existing DC-DC converters face challenges in balancing efficiency and input supply voltage ringing, with faster switching slew rates increasing efficiency but causing voltage ringing that can exceed transistor breakdown voltages.

Innovation Solution

A switching converter with multiple drive stages and modes that adjusts its operation based on input supply voltage, using two drive stages for lower voltages to increase efficiency and reduce ringing, and one drive stage for higher voltages to minimize ringing below transistor breakdown limits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the switching slew rate is increased to improve efficiency, then efficiency is improved, but input supply voltage ringing increases and may exceed transistor breakdown voltage

Engineering Contradiction:
ImproveefficiencyVSAvoidinput supply voltage ringing
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent implements dynamic adjustment of the switching slew rate based on operating conditions. The controller modifies the slew rate of the switching node voltage transition according to the detected input supply voltage level and load conditions, allowing the system to optimize efficiency while preventing voltage ringing from exceeding transistor breakdown voltage under varying operating conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the switching slew rate parameter dynamically based on input supply voltage detection. When the input voltage is high, the slew rate is reduced to minimize ringing; when the input voltage is low, the slew rate is increased to maximize efficiency. This parameter adaptation resolves the contradiction between efficiency and voltage ringing control

Inventive Principle:
Principle #35Parameter changes

2Productivity

If a faster switching slew rate is used, then efficiency is improved, but input supply voltage ringing exceeds maximum voltage target

Engineering Contradiction:
Improveswitching speedVSAvoidvoltage breakdown protection
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs feedback control where the controller detects the input supply voltage level and uses this information to adjust the switching slew rate. The feedback mechanism ensures that when input voltage approaches levels where ringing could cause breakdown, the slew rate is reduced to maintain safe operating margins, thus protecting reliability while maintaining productivity under normal conditions

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3987640B1Switching converter with multiple drive stages and related modes
Publication Date: 2025.08.13 TEXAS INSTRUMENTS INC
  • EP3987640B1 patent drawingFigure 1
  • EP3987640B1 patent drawingFigure 2~7
  • EP3987640B1 patent drawingFigure 3A~3B

AI summary

A system (100) includes a switching converter (102) with an output inductor (114). The switching converter (102) also includes a switch set (112) with a switch node (430) coupled to the output inductor. The switching converter (102) also includes a first drive stage (108A) coupled to the switch set (112). The switching converter (102) also includes a second drive stage (108B) coupled to the switch set (112). The switching converter (102) also includes a controller (103) coupled to the first drive stage (108A) and the second drive stage (108B). The controller (103) includes a supply voltage detector circuit (104). The controller (103) also includes a level shifter (106) coupled to an output of the supply voltage detector circuit (104). The controller (103) also includes a selection circuit (107) coupled between the level shifter (106) and the second drive stage (108B).