Switching Converter Valley Control for Zero-Voltage Switching

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Solution Overview

Problem

Switching converters face inefficiencies due to hard switching when the input voltage approaches the output voltage, resulting in significant switching loss, as the voltage across the power switch cannot decrease to zero, leading to suboptimal performance in certain conditions.

Innovation Solution

A control circuit and method for a switching converter that includes a compensating circuit and a sync switch control circuit, which generate signals to control the sync switch, allowing zero-voltage switching by turning on the sync switch at a valley of the voltage across it and turning it off after a specific time period, thereby reducing switching loss and improving efficiency, especially in discontinuous conduction mode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional zero-voltage switching control is used, then switching loss is reduced under normal conditions, but switching loss increases significantly when input voltage approaches output voltage

Engineering Contradiction:
Improveswitching lossVSAvoidadaptability to different voltage conditions
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic switching control by detecting whether the switching converter operates in CCM or DCM and adapting the sync switch control strategy accordingly. In CCM, the sync switch is turned off when inductor current reaches zero, while in DCM, it is turned off after a predetermined time period from the valley of the sync switch voltage, enabling optimal performance across different operating conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control method changes the timing parameter for turning off the sync switch based on the operating mode. In CCM, the turn-off timing is tied to inductor current zero-crossing, while in DCM, it is tied to a fixed time delay from the voltage valley, allowing the system to adapt to different voltage conditions and maintain low switching loss

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the sync switch is turned on at the valley of its voltage, then zero-voltage switching is achieved, but the control complexity increases

Engineering Contradiction:
Improveswitching lossVSAvoidcontrol circuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The control circuit automatically detects the valley of the sync switch voltage and uses this detection to trigger the turn-on command, enabling the system to achieve zero-voltage switching without requiring external intervention or complex additional circuitry. The system self-regulates based on its own voltage characteristics

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250096681A1Switching converter with zero-voltage switching and control method thereof
Publication Date: 2025.03.20 CHENGDU MONOLITHIC POWER SYST
  • US20250096681A1 patent drawing
  • US20250096681A1 patent drawing
  • US20250096681A1 patent drawing

AI summary

A control method for a switching converter with a main switch and a sync switch and converting an AC (alternating current) input voltage into an output voltage. The control method includes the following steps. 1) Determining whether the switching converter works in DCM or CRM. 2) When the switching converter works in CRM, turning off the sync switch when a first time period started from the time when an inductor current decreases to zero expires. 3) Turning on the main switch at a valley of a voltage across the main switch. And 4) turning off the main switch when an on time of the main switch reaches a second time period, where the second time period is related to the first time period.