Switching Device Alarm Module Integration

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Solution Overview

Problem

Conventional switching devices require additional space and wiring for external notification units, complicating installations and maintenance, especially when combining shunt releases, auxiliary switches, and signaling units.

Innovation Solution

Integration of an alarm module with relays and a control unit within the switching device's housing, allowing for control of different modules and devices, and enabling remote operation through a bus protocol, thus minimizing space and wiring requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If external notification units are used for alarm functions, then notification capability is provided, but additional space and wiring are required

Engineering Contradiction:
Improvenotification capabilityVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates the notification unit directly into the switching device housing, combining previously separate components (switching device and notification unit) into a single integrated unit. This eliminates the need for external wiring and additional installation space, while maintaining the alarm notification function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated notification unit can be controlled by multiple internal components of the switching device (shunt release, auxiliary switches, control units), allowing a single component to serve multiple notification purposes for different operating states and alarm conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple functional units (shunt releases, auxiliary switches, signaling units) are combined, then functional versatility is improved, but installation space requirements increase

Engineering Contradiction:
Improvefunctional versatilityVSAvoidinstallation space
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent combines shunt releases, auxiliary switches, control units, and notification units into a single integrated switching device housing. Multiple functional units that would traditionally require separate mounting locations are now consolidated into one compact assembly, reducing overall installation space.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The notification unit and other functional components are integrated within the existing housing structure of the switching device, nesting additional functionality within the same physical envelope rather than requiring external mounting space.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If external notification units are used, then alarm functions are provided, but installation and maintenance complexity increases

Engineering Contradiction:
Improvealarm functionVSAvoidmaintenance complexity
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

By integrating the notification unit within the switching device housing, the patent reduces the number of separate components that need to be installed and maintained. Technicians can service all functional units (switching mechanism, shunt releases, auxiliary switches, and notification unit) from a single location, simplifying maintenance procedures.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables compact installation and operation of shunt releases, auxiliary switches, and notification units within existing switching device spaces, simplifying installation and maintenance while maintaining functional units unchanged.

Implementation Method 1

a first relay having a first contact which is connected to the first connector and having a second contact which is connected to the second connector; a second relay with a first contact which is connected to the third connector

Methodology Applied
Scientific EffectRelay: Relay

Data Source

PatentUS10971320B2Switching device and control method
Publication Date: 2021.04.06 EATON INTELLIGENT POWER LTD
  • US10971320B2 patent drawing
  • US10971320B2 patent drawing
  • US10971320B2 patent drawing

AI summary

A switching device includes: an electronic trip unit; an actuator; a switching mechanism connected via the actuator to the electronic trip unit; a stationary contact; a mobile contact, which is coupled to the switching mechanism; and an alarm module. The alarm module includes: a first, a second, and a third connector; a first relay having a first contact which is connected to the first connector and having a second contact which is connected to the second connector; a second relay with a first contact which is connected to the third connector; and a control unit which is coupled on an output side to a control side of the first relay and to a control side of the second relay, and on the input side to the electronic trip unit.