Modular Switching Gear Assembly with Releasable Functional Plate

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Solution Overview

Problem

Existing electrical switching device arrangements require separate and costly design frames for additional devices like socket outlets, motion detectors, and orientation lights, leading to an ugly and complex installation process.

Innovation Solution

An electrical switching device arrangement with a design module that allows for flexible mounting options using a single design frame covering multiple locations, enabling the integration of additional devices like loudspeakers, earthing contacts, or motion detectors without additional frames, using a releasable functional plate and actuating element with clip hooks and protective collars for water resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate design frames are used for additional electrical devices, then each device can be installed independently, but the installation becomes complex and costly with multiple frames required

Engineering Contradiction:
ImproveAbility to install additional electrical devicesVSAvoidNumber of design frames required
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The design frame is designed with multiple mounting locations and a modular functional plate system that can accommodate various electrical devices (switching devices, socket outlets, motion detectors, orientation lights) within a single frame structure, eliminating the need for separate frames for each device type

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate design frames are used for each electrical device, then installation flexibility is maintained, but the overall cost increases due to multiple frames

Engineering Contradiction:
ImproveInstallation flexibilityVSAvoidNumber of design frames
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

Multiple electrical devices that would traditionally require separate design frames are merged into a single design frame through the use of a modular functional plate system, reducing the total quantity of frames from multiple individual frames to one integrated frame containing all necessary devices

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If additional electrical devices are installed using separate design frames, then device functionality is preserved, but the visual appearance becomes ugly and uncoordinated

Engineering Contradiction:
ImproveDevice functionalityVSAvoidVisual coordination and appearance
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

The design frame provides a unified structural framework that accommodates various electrical devices with different functions (switching, sockets, detectors, lights) while maintaining a coordinated and aesthetically pleasing appearance through consistent design elements across all mounting locations

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Stability of the object's composition

If a fixed functional plate is used in the design frame, then structural stability is improved, but adaptability for different device configurations is reduced

Engineering Contradiction:
ImproveStructural stabilityVSAvoidDevice configuration flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The functional plate is divided into separate, releasably insertable modules that can be independently configured and removed, allowing different device configurations while maintaining structural stability when modules are properly installed in the design frame

Inventive Principle:
Principle #1Segmentation

5Ease of manufacture

If the functional plate is permanently fixed in the design frame, then assembly simplicity is improved, but ease of repair and reconfiguration is worsened

Engineering Contradiction:
ImproveAssembly simplicityVSAvoidReconfiguration capability
Core Design Contradiction:
Ease of manufactureVSEase of repair

Solution Approach 1:

The functional plate consists of separable modules that can be easily inserted and removed from the design frame, enabling simple assembly and disassembly while maintaining a straightforward assembly process through the use of standardized mounting mechanisms

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The functional plate transitions from a static, permanently fixed component to a dynamic, releasably mounted module that can be easily installed, removed, and reconfigured, providing both assembly simplicity and reconfiguration capability

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP2453541B1Electric switching gear assembly
Publication Date: 2017.01.25 ALBRECHT JUNG GMBH & CO KG
  • EP2453541B1 patent drawingFigure 1
  • EP2453541B1 patent drawingFigure 2
  • EP2453541B1 patent drawingFigure 3

AI summary

The assembly has an electrical switching device (1) i.e. rocker switch or key switch, comprising an operating element (2), and design components for covering installation places of the switching device. The design components comprise a design frame (3) and a function plate (4) that is inserted into the frame in a detachable manner. A clip hook (5) acting together with the frame is formed at the function plate, where the function plate has an opening (6). The opening is surrounded by a protective shroud (7) that is formed as a single-piece with the function plate.