Switching Mode Power Amplifier Load Isolation

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Solution Overview

Problem

Conventional switching mode power amplifiers face efficiency and accuracy issues due to load impedance, finite transition time of semiconductor switches, and limitations in transformer design, which result in distortion and reduced performance across varying load types and frequencies.

Innovation Solution

The power amplifier achieves load isolation by switching solid-state semiconductor switches only at detected zero-crossings of the input signal and using transformers with high coupling and low leakage inductance, allowing for separate processing of positive and negative modulated signal components and controlled energy transfer to the load, thereby minimizing distortion and enhancing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the load is connected during the switching interval, then the amplifier can deliver power to the load, but the finite switching time and parasitic switching loss of the semiconductor switch will result in increased distortion observable at the load

Engineering Contradiction:
Improvepower delivery to loadVSAvoidsignal fidelity
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent segments the power delivery process into two distinct phases: a switching interval where the power supply is isolated from the load and switching operations occur, and a power transfer interval where energy is transferred to the load. This segmentation allows the switching operations to occur without direct load connection, eliminating distortion caused by finite switching time and parasitic losses while still enabling power delivery to the load.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies preliminary action by accumulating energy in the transformer during the switching interval before transferring it to the load. The transformer is charged with energy from the power supply during the switching phase, and then this pre-stored energy is transferred to the load during the power transfer interval. This allows the switching operations to be completed beforehand without affecting load performance, while still delivering the required power.

Inventive Principle:
Principle #10Preliminary action

2Power

If a boost transformer carries both the desired signal and switching signal, then the transformer can transfer power, but the design is limited by the relationship to the frequency of the carrier signal

Engineering Contradiction:
Improvepower transfer capabilityVSAvoidfrequency range adaptability
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The patent segments the transformer's function into two separate intervals: during the switching interval, the transformer accumulates energy from the power supply without carrying the desired signal; during the power transfer interval, the transformer delivers energy to the load. This temporal segmentation allows the transformer to handle both switching signals and desired signals without the design limitations that would arise from requiring simultaneous operation across the entire frequency range.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs periodic action by alternating between switching intervals and power transfer intervals in a cyclic manner. The transformer periodically accumulates energy during switching intervals and periodically delivers energy during power transfer intervals. This periodic operation allows the transformer to operate at optimized frequencies for each function separately, improving adaptability to different carrier signal frequencies without compromising power transfer capability.

Inventive Principle:
Principle #19Periodic action

3Power

If the power supply remains connected to the load, then continuous power delivery is possible, but the impedance of the load tends to lower the overall efficiency of the amplifier

Engineering Contradiction:
Improvecontinuous power deliveryVSAvoidamplifier efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent segments the operation into distinct switching intervals and power transfer intervals, during which the connection between power supply and load is controlled. During switching intervals, the power supply is isolated from the load through open switches, eliminating energy losses associated with load impedance during switching operations. During power transfer intervals, energy is delivered to the load from the transformer. This segmentation maintains continuous power delivery capability while significantly improving overall amplifier efficiency by eliminating parasitic losses during switching.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in high efficiency and low signal distortion, enabling the amplifier to handle a wide range of loads with improved performance and scalability, while maintaining high signal fidelity and efficiency across different applications.

Implementation Method 1

The transformers are operable for accumulating energy from the positive and negative components, respectively, and releasing the accumulated energy

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

switching solid-state semiconductor switches only at detected zero-crossings of the input signal

Methodology Applied
Scientific EffectSemiconductor switching:

Data Source

PatentEP3128671B1Switching mode power amplifier with load isolation
Publication Date: 2021.06.16 SPARTON DELEON SPRINGS LLC
  • EP3128671B1 patent drawingFigure 1
  • EP3128671B1 patent drawingFigure 1A
  • EP3128671B1 patent drawingFigure 2~3

AI summary

A power amplifier device includes first and second pairs of semiconductor switches, transformers, and a zero-crossing detection circuit for detecting a zero voltage crossing of an analog input signal. The switches of the first pair receive a respective positive and negative component of the input signal. The transformers store energy from the positive and negative components, respectively. Each transformer releases accumulated energy when the respective switch of the first pair turns off. The switches of the second pair have opposite switching states and are connected between a respective transformer and a load, e.g., a transducer, speak, or motor. Each switch receives released energy from the respective transformer. A switching state of each switch of the second pair changes in response to a detected zero voltage crossing of the input signal to transfer the released energy to the load. A system includes the device and the load.