Switching Mode Power Supply Virtual Current Sensing

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Solution Overview

Problem

Existing switching mode power supplies face challenges in accurately sensing output current due to delays in the feedback loop caused by sample-and-hold processes in middle current sensing techniques, which degrade transient performance and require additional pins for current sensing.

Innovation Solution

Implementing a real current sense circuit to monitor the current through the low-side power switch during its on-time and a virtual current sense circuit to monitor the high-side power switch, with a sense capacitor receiving both signals to generate a current sense signal that is used by the controller for control techniques like AVP and OCP, reducing the need for extra pins and minimizing delay.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If middle current sensing technique with sample-and-hold process is used, then current sensing is achieved, but large delay is generated in the feedback loop that degrades transient performance

Engineering Contradiction:
Improvecurrent sensing accuracyVSAvoidfeedback loop delay
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-charging the sense capacitor during the low-side switch on-time with a current proportional to the low-side switch current. This prepares the capacitor voltage in advance so that during the high-side switch on-time, the capacitor can immediately provide the correct sense voltage without waiting for sampling and holding operations, thereby eliminating feedback loop delay while maintaining accurate current sensing.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If inductor DCR current sensing method is used, then current sensing is achieved, but two additional pins are required on the controller

Engineering Contradiction:
Improvecurrent sensing accuracyVSAvoidnumber of controller pins
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies universality by making the existing sense capacitor serve multiple functions: it continues to filter the current sense signal as before, and simultaneously stores the charged voltage that represents the current information during switching transitions. This eliminates the need for separate sampling capacitors and additional pins, as the sense capacitor becomes a multi-functional element that handles both filtering and current information storage.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If inductor DCR current sensing is used, then current sensing is achieved, but sensed current is affected by DCR at varied temperatures

Engineering Contradiction:
Improvecurrent sensing accuracyVSAvoidtemperature stability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent applies copying by creating a virtual copy of the inductor current through capacitive coupling rather than directly measuring the DCR current. The sense capacitor voltage is charged proportionally to the switch current and holds this information, providing a temperature-stable representation of the current that is independent of DCR variations with temperature.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances transient performance by directly sensing currents through both high-side and low-side power switches, reducing delays and eliminating the need for additional pins, thereby improving the accuracy and efficiency of current control in switching mode power supplies.

Implementation Method 1

a sense capacitor to receive the real current sense signal and the virtual current sense signal and to generate, based on the real current sense signal and the virtual current sense signal, a current sense signal

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS8836304B2Switching mode power supply with virtual current sensing and associated methods
Publication Date: 2014.09.16 MONOLITHIC POWER SYSTEMS INC
  • US8836304B2 patent drawing
  • US8836304B2 patent drawing
  • US8836304B2 patent drawing

AI summary

The present technology is related generally to a switching mode power supply with virtual current sensing. The switching mode power supply comprises a power stage that includes a first power switch and a second power switch coupled in series. The switching mode power supply senses a first current flowing through the first power switch during on-time and provides a virtual current sense signal that is proportional to a second current flowing through the second power switch during on-time. The switching mode power supply further combines the real current sense signal and the virtual current sense signal to form a current sense signal, which is sent to the controller to realize desired control.