Switching Device Parameter Verification via Independent Safety Checks

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Solution Overview

Problem

Existing methods for verifying safety-relevant parameter values in industrial switching devices are inadequate, particularly when using engineering software that does not meet safety standards, leading to potential inefficiencies and compliance issues.

Innovation Solution

A method involving a parameterization device with engineering software divided into two independent sub-areas, allowing separate input and verification of safety-relevant parameter values, secured with checksums, and transmitted via wireless or wired communication channels, ensuring compliance with safety standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If engineering software that does not meet safety standards is used to set parameters, then ease of operation is improved, but reliability deteriorates

Engineering Contradiction:
Improveease of parameter settingVSAvoidsafety compliance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The engineering software is divided into two independent sub-areas: a first sub-area that receives and transmits parameter values without safety verification, and a second sub-area that independently verifies safety-relevant parameters by receiving safety parameter data sets from the switching device and displaying them for user confirmation. This segmentation allows standard engineering software to be used while ensuring safety compliance through the independent verification sub-area.

Inventive Principle:
Principle #1Segmentation

2Reliability

If safety-compliant engineering software is used, then reliability is improved, but device complexity and ease of operation worsen

Engineering Contradiction:
Improvesafety complianceVSAvoidsoftware complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The switching device acts as an intermediary that extracts safety-relevant parameters from the parameter values received via the communication channel and generates safety parameter data sets. These data sets are transmitted back to the parameterization device for verification, serving as a mediator between the parameter setting process and safety verification, thereby simplifying the overall system architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If parameter values are directly set without verification, then productivity is improved, but reliability deteriorates

Engineering Contradiction:
Improveparameter setting speedVSAvoidparameter accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary verification of safety-relevant parameters before final adoption. The second sub-area receives safety parameter data sets from the switching device, displays them for user verification, and only after user confirmation are the parameters released to the switching device. This preliminary check ensures parameter accuracy while maintaining productivity through automated processes.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If manual verification of parameters is required, then reliability is improved, but loss of time increases

Engineering Contradiction:
Improveparameter verificationVSAvoidverification time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The switching device automatically extracts safety-relevant parameters from received parameter values and generates safety parameter data sets for verification. This self-service capability reduces the burden on the user, as the system automatically prepares the verification data, thereby maintaining reliability through user confirmation while minimizing verification time.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP4116854B1Verification of safety-relevant parameter values
Publication Date: 2025.11.19 SIEMENS AG
  • EP4116854B1 patent drawingFigure 1
  • EP4116854B1 patent drawingFigure 2

AI summary

The invention relates to a computer-implemented method for checking safety-relevant parameter values ​​of a switching device (2) using engineering software (11) running on a parameterization device (1). The engineering software comprises a first and a second sub-area, which are independent of each other.The procedure comprises the following steps: - The parameterization device (1), controlled by the first sub-area (11A), receives parameter values ​​(30) for the switching device (2), comprising the safety-relevant parameter values ​​(30s); - the parameterization device (1) sends the parameter values ​​(30) to the switching device (2); - the parameterization device (1) receives at least one safety parameter data set (40) from the switching device (2) containing the safety-relevant parameter values ​​(30s), which were extracted from the parameter values ​​(30) by the switching device (2); and - the parameterization device (1), controlled by the second sub-area (11B), outputs the safety-relevant parameter values ​​(30s) received with the safety parameter data set (40) for verification by a user.