Switching Power Converter Peak Charge Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Control in 'peak charge' mode for switching power converters faces challenges such as power limitation issues, compatibility with impedance networks, and instability due to varying reference signals, particularly when dealing with high-voltage spikes and rapid current changes.

Innovation Solution

Incorporating a conversion unit within the control device that divides the reference power by the input voltage to derive a reference charge, along with a power limiter and charge limiter, and using a diode and low-pass filter to manage voltage spikes, allowing for a dynamic reference charge that adjusts to input voltage conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If peak charge control mode is used to enable unidirectional operation and simplify control, then ease of operation is improved, but power limitation precision and stability deteriorate due to varying reference signals and high-voltage spikes

Engineering Contradiction:
Improvecontrol simplicityVSAvoidpower limitation precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent transforms the reference signal from a charge reference to a power reference that varies with input voltage. The conversion unit divides the power reference by the input voltage to generate an adaptive charge reference, changing the control parameter from fixed to dynamic based on operating conditions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback through the conversion unit that continuously monitors input voltage and adjusts the charge reference accordingly. The power limiter receives feedback from the divider output and adjusts the reference power to maintain precise limitation despite voltage variations

Inventive Principle:
Principle #23Feedback

2Device complexity

If a fixed reference charge is used in peak charge control, then device complexity is reduced, but adaptability to varying input voltage conditions deteriorates

Engineering Contradiction:
Improvecontrol device complexityVSAvoidadaptability to input voltage variations
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent introduces dynamics into the control system by making the reference charge variable rather than fixed. The conversion unit dynamically adjusts the reference charge based on real-time input voltage measurements, allowing the system to adapt to varying operating conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent performs preliminary action by pre-calculating the appropriate reference charge before the switching cycle begins. The conversion unit computes the scaled reference charge based on current input voltage, preparing the adaptive reference in advance for the control cycle

Inventive Principle:
Principle #10Preliminary action

3Speed

If high-voltage spikes are allowed to pass through the control circuit, then response speed is improved, but reliability deteriorates due to overvoltage conditions

Engineering Contradiction:
Improveresponse speedVSAvoidconverter stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by placing the low-pass filter in the voltage spike detection path before the spikes can cause damage. The filter attenuates high-frequency voltage spikes in advance, protecting downstream components while maintaining the ability to respond to legitimate voltage changes

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables precise power and current limitation, improves impedance matching with the grid, and stabilizes the converter operation by filtering high-voltage spikes, preventing overvoltage and ensuring consistent power delivery.

Implementation Method 1

using a diode and low-pass filter to manage voltage spikes, allowing for a dynamic reference charge that adjusts to input voltage conditions

Methodology Applied
Scientific EffectLow-pass filter: Filter (electronic)

Data Source

PatentUS10177664B2Switching power converter with a maximum current mode control
Publication Date: 2019.01.08 THALES SA
  • US10177664B2 patent drawing
  • US10177664B2 patent drawing
  • US10177664B2 patent drawing

AI summary

A converter comprising a switch and a control device in “peak charge” mode for generating a command of the switch, and which comprises an error corrector between an output voltage and a reference voltage, a comparison means between a reference charge and a measured charge resulting from the time integration of the current circulating in the switch to develop the command signal, the error signal at the output of the error corrector being a reference power, the control device comprising a conversion unit comprising a divider dividing the reference power by the input voltage to obtain the reference charge.