Switching Power Supply Control With Switchable Load-Line Feedback

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing switching power supplies face challenges in independently adjusting overshoot and undershoot of output voltage during load fluctuations and in seamlessly switching between enabling and disabling the load line function without affecting other control circuits.

Innovation Solution

The power supply controller incorporates a modified error amplifier that can switch between modes using an integral voltage to enable or disable the load line function, allowing independent adjustment of load response characteristics and load line characteristics, and includes a differential current sensor for precise control of coil current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the load line function is enabled to adjust output voltage according to load current, then output voltage accuracy under varying load conditions is improved, but the complexity of the control circuit increases

Engineering Contradiction:
Improveoutput voltage accuracyVSAvoidcontrol circuit complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent combines the load line function with the existing error amplifier by adding a switchable integral voltage input terminal. This merging approach integrates the load line capability into the existing control circuit rather than adding a separate complex circuit, thereby improving output voltage accuracy under varying load conditions while minimizing increases in control circuit complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements a switchable integral voltage input terminal that can dynamically switch between enabled and disabled states. This dynamic configuration allows the control circuit to adapt its complexity based on operational requirements, enabling the load line function only when needed to maintain output voltage accuracy while simplifying the circuit during operations where load line compensation is not required

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the integral voltage input terminal is made switchable to enable/disable load line function, then adaptability of the control circuit is improved, but the complexity of the error amplifier increases

Engineering Contradiction:
Improveload line function switchabilityVSAvoiderror amplifier complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the error amplifier into distinct functional sections: a first input terminal for error signals, a second input terminal for integral voltages with switchable enable/disable capability, and separate output terminals. This segmentation allows the integral voltage input to be independently controlled and switched without affecting the core error amplification function, thereby improving adaptability while managing error amplifier complexity through modular design

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If seamless switching between load line enabled/disabled modes is implemented, then ease of operation is improved, but the difficulty of detecting and measuring control states increases

Engineering Contradiction:
Improvemode switching easeVSAvoidcontrol state detection
Core Design Contradiction:
Ease of operationVSDifficulty of detecting and measuring

Solution Approach 1:

The patent incorporates a switch control terminal that receives external control signals to seamlessly switch the load line function between enabled and disabled modes. The switchable integral voltage input terminal responds to these control signals, and the circuit maintains proper feedback loops in both modes, enabling easy operational switching while the feedback mechanism itself provides the means for detecting and measuring the current control state through the feedback voltage signals

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250364886A1Power supply controller and switching power supply
Publication Date: 2025.11.27 ROHM CO LTD
  • US20250364886A1 patent drawing
  • US20250364886A1 patent drawing
  • US20250364886A1 patent drawing

AI summary

A power supply controller controlling an output circuit of a switching power supply that generates an output voltage from an input voltage includes: an error amplifier generating an error signal according to an error between a feedback voltage corresponding to the output voltage and a predetermined reference voltage; a current sensor generating a current detection signal according to a coil current flowing the output circuit; a duty signal generation circuit generating a duty signal upon receiving the current detection and error signals; and a drive signal generation circuit generating a drive signal for the output circuit upon receiving the duty signal, wherein the error amplifier is switched, by a mode switching signal, between a first mode of generating the error signal using an integral voltage by integrating a difference value between the reference and feedback voltages, and a second mode of generating the error signal without using the integral voltage.