Switching Power Supply Digital Control Circuit

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Solution Overview

Problem

Existing switching power supply devices face challenges in stabilizing output voltage during sudden changes in input voltage or load, leading to overshoot and vibration, which can cause equipment malfunction, and require complex control circuits to achieve high-speed response, resulting in increased size and cost.

Innovation Solution

A digital control switching power supply device with a control circuit that uses a continuous function formula to determine the ON and OFF times of the main switching element based on output voltage and differential values, allowing for high-speed response with a simple and cost-effective control circuit, and incorporates state variable estimation to minimize operation delay and account for parasitic impedance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a current-voltage conversion circuit is provided to measure capacitor current and digitize it to obtain output differential signal, then the output differential signal can be obtained, but the power supply device becomes large in size and loss increases

Engineering Contradiction:
Improveoutput differential signal acquisitionVSAvoidpower loss
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent extracts only the necessary information (output voltage signal) and uses mathematical differentiation to obtain the output differential signal, rather than measuring the physical capacitor current directly. This eliminates the need for current-voltage conversion circuitry while still providing the required differential signal for control.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the physical measurement system (current-voltage conversion circuit) with a computational approach (digital differentiation of voltage signal). This substitution eliminates additional hardware components and their associated power losses while achieving the same control objective.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If an output voltage signal digitized by an A/D converter is differentiated to obtain an output differential signal, then the output differential signal can be obtained, but a delay in control due to an increase in the number of times of calculation becomes a problem

Engineering Contradiction:
Improveoutput differential signal acquisitionVSAvoidcontrol delay
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs the differentiation calculation in advance within the control cycle, using the sampled voltage signal to compute the differential value before it is needed for control decisions. This preliminary computation ensures that the differential signal is ready when required, eliminating control delay.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If a highly intelligent digital control circuit with a digital processor is used to stabilize output voltage, then the output voltage control precision is improved, but the device complexity and cost increase

Engineering Contradiction:
Improveoutput voltage control precisionVSAvoidcontrol circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the control approach from complex multi-variable optimization to a simpler differential-based control law. By focusing on the rate of change of output voltage rather than multiple simultaneous parameters, the control algorithm becomes less complex while maintaining precision.

Inventive Principle:
Principle #35Parameter changes

4Device complexity

If the control circuit function is lowered to reduce the number of times of calculation, then the calculation complexity is reduced, but the high-speed operation capability is lost

Engineering Contradiction:
Improvecontrol circuit complexityVSAvoidcontrol response speed
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The patent implements continuous differential calculation based on the sampled voltage signal, ensuring that the control circuit continuously processes information and responds to changes in real-time. This continuous action maintains high-speed response capability while using a relatively simple differentiation-based algorithm.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS9240719B2Switching power supply device
Publication Date: 2016.01.19 COSEL CO LTD
  • US9240719B2 patent drawing
  • US9240719B2 patent drawing
  • US9240719B2 patent drawing

AI summary

A control circuit (24) includes a calculation means (28) which determines ON time and OFF time of a main switching element (14) and a drive pulse generating means (30) which generates drive pulses that turn the main switching element (14) ON and OFF. A control function formula which prescribes a relationship between an output voltage (Vo) and an output differential value (Vd) by a negative linear function and the like is defined in the calculation means (28). The calculation means (28) samples an input voltage signal (Vi) and an output voltage signal (Vo) at a timing synchronized with a switching cycle of the main switching element (14), and calculates the ON time and OFF time of the main switching element (14) thereafter so as to satisfy the control function formula. The drive pulse generating means (30) generates drive pulses (V14) which turn the main switching element (14) ON and OFF on the basis of the ON and OFF time determined by the calculation means (28).