Switching Power Supply Direction Detection for Adaptive Over-Temperature Protection

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Solution Overview

Problem

Existing switching power supply solutions fail to meet power control and over-temperature protection requirements across various installation directions, particularly under natural heat dissipation conditions, as they are designed for fixed installations and cannot adapt to changing orientations.

Innovation Solution

A switching power supply system that includes a direction detection module to obtain installation direction information, a sampling module to monitor temperature, and a process module to perform preset operations based on this information, using a mapping relationship between installation directions and temperature threshold values to ensure effective over-temperature protection and power control in all installation directions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If external forced cooling measures are used, then temperature control is improved, but system reliability and service life are reduced

Engineering Contradiction:
Improvetemperature controlVSAvoidsystem reliability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent implements dynamic temperature threshold adjustment based on installation direction detection. The system uses a direction detection module to identify the installation orientation and dynamically selects appropriate temperature thresholds from a mapping relationship, enabling adaptive temperature management without forced cooling measures.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the temperature parameter dynamically according to installation direction. Different temperature thresholds are set for different installation directions (e.g., upward, downward, horizontal), allowing the power supply to operate safely under natural heat dissipation conditions specific to each orientation.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If fixed installation design is used, then manufacturing simplicity is improved, but adaptability to different installation directions is reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidadaptability to installation directions
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent makes the power supply universally applicable to all installation directions by incorporating a direction detection module that automatically identifies the installation orientation. The system can be installed in any direction (upward, downward, horizontal, etc.) and will automatically adjust its operation accordingly, eliminating the need for direction-specific design variants.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system performs self-adjustment based on its own detected installation direction. The direction detection module automatically determines the installation orientation and triggers the appropriate temperature threshold configuration without requiring external intervention or manual setup, enabling the system to serve itself across different installation scenarios.

Inventive Principle:
Principle #25Self-service

3Reliability

If natural heat dissipation is used, then system reliability is improved, but heat dissipation capability requirements are increased

Engineering Contradiction:
Improvesystem reliabilityVSAvoidheat dissipation capability
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent applies different temperature thresholds for different installation directions based on local heat dissipation characteristics. Each installation direction has its own optimized temperature threshold that reflects the specific heat dissipation capability in that orientation, allowing the system to operate at optimal temperatures under natural convection conditions.

Inventive Principle:
Principle #3Local quality

4Measurement precision

If direction-specific designs are created, then over-temperature protection precision is improved, but device complexity is increased

Engineering Contradiction:
Improveover-temperature protection precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces a direction detection module as an intermediary that automatically identifies the installation orientation and triggers the appropriate temperature threshold configuration. This intermediary component simplifies the overall system by automatically handling the complexity of direction-specific parameters without requiring manual configuration or multiple dedicated designs for each direction.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10886725B2Switching power supply, over-temperature control and protection method, and power control method
Publication Date: 2021.01.05 DELTA ELECTRONICS (SHANGHAI) CO LTD
  • US10886725B2 patent drawing
  • US10886725B2 patent drawing
  • US10886725B2 patent drawing

AI summary

The present disclosure relates to a switching power supply, an over-temperature control and protection method, and a power control method. The switching power supply includes: a converter module including at least one main power switch; a direction detection module configured to obtain installation direction information of the switching power supply; and a process module configured to perform a preset operation in accordance with the installation direction information of the switching power supply. The present disclosure may realize power control of the switching power supply and meet over-temperature protection requirements under various installation directions.