Switching Power Supply Drive Control Circuit for Zero Voltage Switching

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Solution Overview

Problem

The existing switching power supply devices face inefficiencies due to variations in the operating reference potential, leading to deviations in the timing of switching elements turning on and off, resulting in increased losses and reduced power conversion efficiency.

Innovation Solution

A switching power supply device with a drive control circuit that includes a comparator to detect fluctuations in the operating reference potential, generating adjusted drive signals to ensure timely switching element activation, thereby maintaining zero voltage switching and optimizing power conversion efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If fixed dead time is used for switching element control, then circuit complexity is reduced, but timing accuracy deteriorates due to operating reference potential fluctuations

Engineering Contradiction:
Improvecontrol circuit complexityVSAvoidswitching timing accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent implements a feedback mechanism where the operating reference potential is continuously monitored and fed back to the drive control circuit. The control circuit adjusts the dead time dynamically based on the detected potential fluctuations, ensuring accurate switching timing while maintaining zero voltage switching conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent transitions from a static fixed dead time approach to a dynamic adjustable dead time mechanism. The dead time is made variable through the use of a variable delay circuit that responds to operating reference potential changes, allowing the system to adapt timing parameters in real-time while managing circuit complexity.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If switching timing is not adjusted for operating reference potential fluctuations, then device complexity is reduced, but power conversion efficiency deteriorates due to increased losses

Engineering Contradiction:
Improvecontrol mechanism complexityVSAvoidswitching losses
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The control circuit uses feedback from the operating reference potential detection to adjust switching timing dynamically. This ensures that zero voltage switching is maintained despite potential fluctuations, minimizing switching losses without requiring overly complex control mechanisms.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the timing parameters (dead time) dynamically in response to operating reference potential fluctuations. By adjusting these parameters based on actual operating conditions, the system optimizes power conversion efficiency and reduces energy losses while avoiding excessive circuit complexity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If dead time is extended to accommodate potential fluctuations, then switching reliability is improved, but power conversion efficiency deteriorates due to increased ineffective time

Engineering Contradiction:
Improveswitching operation reliabilityVSAvoidpower conversion efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent employs a dynamic dead time adjustment mechanism that adapts to operating reference potential fluctuations in real-time. This allows the system to extend dead time only when necessary to ensure reliable switching, while minimizing the extension duration to maintain high power conversion efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system dynamically changes the dead time parameter based on detected potential fluctuations. By adjusting this parameter adaptively rather than using a fixed extended value, the system achieves reliable switching operations while minimizing the impact on power conversion efficiency and productive operation time.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively adjusts the timing of switching elements to align with the operating reference potential fluctuations, reducing losses and enhancing power conversion efficiency by ensuring precise zero voltage switching.

Implementation Method 1

A series resonant circuit is formed of a leakage inductor of the insulating transformer T and the capacitor C. The resonance type converter controls resonance current flowing through the series resonant circuit

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

loss in the switching elements is considerably reduced by the switching elements being turned off when the voltage applied to each of the switching elements is zero (0)

Methodology Applied
Scientific EffectParasitic capacitance: Parasitic Capacitance

Data Source

PatentUS9385602B2Switching power supply device
Publication Date: 2016.07.05 FUJI ELECTRIC CO LTD
  • US9385602B2 patent drawing
  • US9385602B2 patent drawing
  • US9385602B2 patent drawing

AI summary

A switching power supply device wherein an input voltage is stepped-up by first and second switching elements that are driven on and off in a complementary way, thus obtaining a stabilized output voltage. The switching power supply device includes a comparator that detects fluctuation in an operating reference potential of the second switching element accompanying fluctuation in the input voltage, and a drive signal generator circuit that carries out a logical operation on an output control signal, a dead time signal, and the output signal of the comparator, thus generating first and second drive signals that determine the on-state time of the first and second switching elements.