Switching Power Supply Feedback Circuit Design

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional switching power supplies face challenges in further reducing size and cost due to the complexity of terminal configurations and the need for additional components like drive windings and rectifying circuits.

Innovation Solution

The proposed switching power supply incorporates a regulator connected to the primary winding of a transformer, a feedback current detection circuit, and a feedback voltage generation circuit, which allows for direct feedback current supply to a photocoupler, eliminating the need for a drive winding and rectifying circuit, and enabling a three-terminal package installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a conventional switching power supply uses a semiconductor integrated circuit with common power terminal and feedback terminal, then the number of terminals is reduced and package size is minimized, but the device complexity increases due to the need for drive winding and rectifying circuit

Engineering Contradiction:
Improvepackage sizeVSAvoidcircuit complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the drive winding and rectifying circuit from the conventional switching power supply configuration. By using a current mirror circuit to directly generate feedback current from the error signal without requiring optical coupling through a drive winding, the complex rectifying and smoothing circuitry is removed, thereby reducing device complexity while maintaining the compact three-terminal package structure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the optical coupling mechanism (which requires drive winding and rectifying circuit) with an electrical current mirror mechanism. The current mirror circuit directly replicates the error signal current to generate feedback current, substituting the mechanical/optical system with a simpler electrical system that achieves the same feedback function without additional components

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Length of moving object

If the switching power supply uses a three-terminal package configuration, then the external shape size is reduced, but additional components like drive winding and rectifying circuit are required

Engineering Contradiction:
Improveexternal dimensionVSAvoidcomponent count
Core Design Contradiction:
Length of moving objectVSQuantity of substance

Solution Approach 1:

The patent merges the feedback current generation function directly into the control circuit through the current mirror mechanism. By combining the error signal processing and feedback current generation in a single integrated circuit without separate drive winding and rectifying circuit components, the total component count is reduced while maintaining the three-terminal package configuration

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent removes the drive winding and rectifying circuit components from the system. By extracting these unnecessary components and replacing their function with a current mirror circuit implemented in the integrated circuit, the component count is reduced while the compact three-terminal package structure is maintained

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in a smaller, more cost-effective switching power supply with improved output voltage stabilization and reduced component count, achieving accurate voltage control without the need for additional circuits.

Implementation Method 1

The photo transistor 110a is optically coupled with the photo diode 110b to form a photocoupler 110

Methodology Applied
Scientific EffectOptical coupling: Photoelectric Effect

Data Source

PatentUS7388763B2Switching power supply
Publication Date: 2008.06.17 SANKEN ELECTRIC CO LTD
  • US7388763B2 patent drawing
  • US7388763B2 patent drawing
  • US7388763B2 patent drawing

AI summary

A switching power supply of the present invention comprises: a switching element through which a DC voltage is supplied via a primary winding; an output voltage detection circuit detecting a voltage of a secondary winding to generate an error signal; a regulator generating a predetermined voltage based on a voltage generated at a node between the switching element and the primary winding; a photocoupler through which a feedback current signal corresponding to the error signal passes; a feedback current detection circuit detecting a feedback current signal; a feedback voltage generation circuit generating a feedback voltage according to the current of the feedback current detection circuit when the switching element is OFF and holding the generated feedback voltage when the switching element is ON; and a control circuit controlling ON/OFF duty of the switching element according to an increase or decrease of the feedback voltage.