Switching Power Supply IC Continuous Mode Detection Circuit

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Solution Overview

Problem

Switching power-supply devices often operate in continuous mode unintentionally, leading to increased switching loss and noise, which can deteriorate EMI (Electro Magnetic Interference).

Innovation Solution

An integrated circuit with a continuous mode detection circuit that controls the drive speed and frequency of the switching element based on current thresholds, ensuring optimal operation in either continuous or discontinuous modes to minimize switching losses and noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the switching power-supply device operates in continuous mode, then the output voltage control is maintained, but the switching loss and switching noise increase

Engineering Contradiction:
Improveoutput voltage controlVSAvoidswitching loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The control circuit uses feedback from the current detection circuit to monitor the inductor current and dynamically adjust the switching element's on-time. When the current reaches a predetermined threshold during continuous mode operation, the control circuit terminates the on-period, preventing excessive current and reducing switching losses while maintaining stable output voltage control.

Inventive Principle:
Principle #23Feedback

2Reliability

If the switching power-supply device operates in continuous mode, then the output voltage control is maintained, but the switching noise increases

Engineering Contradiction:
Improveoutput voltage controlVSAvoidswitching noise
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The control circuit incorporates feedback from the current detection circuit to monitor inductor current in real-time. When the current reaches the predetermined threshold during continuous mode, the control circuit immediately terminates the switching element's on-period, thereby suppressing current peaks and reducing switching noise generation while maintaining output voltage stability.

Inventive Principle:
Principle #23Feedback

3Productivity

If the switching element is turned on before the inductor current becomes zero, then the continuous mode operation is achieved, but the switching loss increases

Engineering Contradiction:
Improvecontinuous mode operationVSAvoidswitching loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The control circuit dynamically adjusts the switching element's on-time based on real-time current conditions. In continuous mode, the switching element is turned on before the inductor current reaches zero, but the control circuit monitors the current and terminates the on-period when the predetermined threshold is reached, optimizing the balance between maintaining continuous mode operation and minimizing switching losses.

Inventive Principle:
Principle #15Dynamics

4Productivity

If the switching element is turned on before the inductor current becomes zero, then the continuous mode operation is achieved, but the switching noise increases

Engineering Contradiction:
Improvecontinuous mode operationVSAvoidswitching noise
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The control circuit dynamically controls the switching element's on-time based on real-time current monitoring. When operating in continuous mode, the switching element is activated before the inductor current reaches zero, but the control circuit terminates the on-period when the current reaches the predetermined threshold, thereby maintaining continuous mode operation while suppressing current peaks and reducing switching noise.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9742289B2Integrated circuit and switching power-supply device
Publication Date: 2017.08.22 SANKEN ELECTRIC CO LTD
  • US9742289B2 patent drawing
  • US9742289B2 patent drawing
  • US9742289B2 patent drawing

AI summary

A switching power-supply device has an inductor, a switching element serially connected to the inductor, a control circuit, which controls on and off of the switching element and performs an output voltage control in any one of a plurality of modes including a continuous mode and a discontinuous mode, and a continuous mode detection circuit, which detects that the output voltage control is performed in the continuous mode when a current flowing through the switching element is equal to or greater than a threshold.