Switching Power Supply IC Operation Condition Setting via External Resistor

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing switching power supply devices face challenges in setting operation conditions without adding dedicated terminals to the power supply control IC, leading to increased costs and design complexities, especially when trying to accommodate various electronic instrument specifications.

Innovation Solution

A switching power supply device with a condition setting circuit that adjusts the resistance value of a resistor connected to the OUT or IS terminal during the initialization period, allowing for the setting of operation conditions without additional terminals, using a drive circuit to control the switching element and a control circuit to determine the operation condition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a dedicated terminal for setting operation conditions is added to the power supply control IC, then the ease of operation is improved, but the device complexity increases

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies multi-functionality by enabling existing terminals (OUT terminal or IS terminal) to serve dual purposes: their original functions plus operation condition setting function. The condition setting circuit utilizes the existing terminal structure to detect resistance values during initialization period, allowing operation mode selection without adding dedicated terminals. This resolves the contradiction by making existing components perform multiple functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system performs self-service through automatic operation condition setting based on externally connected resistance values. During the initialization period, the condition setting circuit automatically detects the resistance value connected to the terminal and autonomously configures the operation mode without requiring manual intervention or additional control terminals. This eliminates the need for dedicated setting terminals while maintaining ease of operation.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If the lineup of power supply control IC is increased to accommodate various electronic instrument specifications, then the adaptability is improved, but the manufacturing precision worsens due to increased cost

Engineering Contradiction:
ImproveadaptabilityVSAvoidmanufacturing precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent implements parameter changes by allowing a single power supply control IC to accommodate multiple operation conditions through externally connected resistance values. The condition setting circuit detects different resistance values and automatically configures corresponding operation parameters (such as switching frequency, current limit, or mode selection). This enables one IC model to replace multiple specialized ICs, improving adaptability while maintaining consistent manufacturing standards and reducing costs.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a multi-functional capacitor is used for setting operation conditions during initialization period, then the device complexity is reduced, but the reliability worsens due to affecting normal operations

Engineering Contradiction:
Improvedevice complexityVSAvoidreliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent extracts the operation condition setting function from the normal operational components. Instead of using multi-functional capacitors that interfere with normal operations, the invention separates the setting function by utilizing externally connected resistance values detected during the initialization period. The condition setting circuit reads the resistance value and configures operation modes before normal operation begins, then the capacitor returns to its original decoupling function without interference. This separation maintains both low complexity and high reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of operation

If the resistance value of externally attached resistor is adjusted to change switching cycle, then the ease of operation is improved, but the device complexity increases due to requiring additional dedicated terminal

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies multi-functionality by enabling existing terminals (OUT terminal or IS terminal) to serve dual purposes: their original functions plus operation condition setting function. The condition setting circuit utilizes the existing terminal structure to detect resistance values during initialization period, allowing operation mode selection without adding dedicated terminals. This resolves the contradiction by making existing components perform multiple functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8531163B2Switching power supply device, integrated circuit, and switching power supply device operation condition setting method
Publication Date: 2013.09.10 FUJI ELECTRIC CO LTD
  • US8531163B2 patent drawing
  • US8531163B2 patent drawing
  • US8531163B2 patent drawing

AI summary

To provide a switching power supply device, and an operation condition setting method thereof, wherein it is possible to set an operation condition during an initialization period by adjusting the resistance value of a resistor that grounds an OUT terminal or IS terminal.A switching power supply device includes an oscillator circuit (3) that regulates the switching frequency of a switching element (Q1), a drive circuit (4) that turns (Q1) on and off based on an oscillation signal from the oscillator circuit (3), a condition setting circuit (6), disposed inside a power supply control IC (100) configured to include the oscillator circuit (3) and drive circuit (4), that outputs a condition indicating signal for indicating an operation condition of the switching power supply device, and a control circuit (1) that instructs the condition setting circuit (6) to determine a condition indicating signal within an initialization period immediately after the start of a supply of power to the power supply control IC (100), wherein a first resistor (R1) having an adjusted resistance value is connected to an external terminal of the power supply control IC (100) from which is output a drive signal to (Q1).