Switching Receiver Resonant Gate Drive Wireless Power

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Solution Overview

Problem

Conventional wireless power transfer systems suffer from power losses due to diode voltage drops and gate drive losses, especially at high switching frequencies, which reduce efficiency and are exacerbated by the use of miniaturized coils with high quality factors.

Innovation Solution

The implementation of a switching-type receiver using resonant gate drive and zero voltage switching in both the transmitter and receiver, which reduces power losses by recovering energy used for charging and discharging the gate capacitance of transistors through an LC oscillating circuit, allowing for higher switching frequencies and lower power losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional wireless power transfer systems use diodes for rectification, then power transfer can be achieved, but power losses occur due to diode voltage drops

Engineering Contradiction:
Improvepower lossesVSAvoidrectification implementation
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent extracts and removes the diode rectification stage from the conventional wireless power transfer system. Instead of using diodes for rectification, the system employs synchronous rectification using active switches (MOSFETs or IGBTs) that are controlled to conduct during appropriate half-cycles, eliminating the voltage drop losses inherent in diode-based rectification.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the operating parameters of the rectification process by transitioning from passive diode conduction to active switch-controlled conduction. The active switches are driven with gate signals that optimize the timing and duration of conduction, allowing for lower voltage drops and improved efficiency, especially at high switching frequencies.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional systems operate at high switching frequencies, then power transfer speed increases, but gate drive losses increase

Engineering Contradiction:
Improvepower transfer speedVSAvoidgate drive losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent implements feedback control mechanisms where the state of the active switches and the resonant tank circuit is continuously monitored. This feedback allows for optimization of the gate drive signals, adjusting timing and duration to minimize switching losses while maintaining high-frequency operation. The system adapts the gate drive parameters based on real-time circuit conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent utilizes periodic switching action synchronized with the resonant frequency of the tank circuit. By timing the gate drive signals to coincide with the natural oscillations of the resonant circuit, the system achieves efficient power transfer at high frequencies while minimizing the energy required for gate driving, as switches are turned on and off at optimal moments in the oscillation cycle.

Inventive Principle:
Principle #19Periodic action

3Volume of moving object

If miniaturized coils with high quality factors are used, then system size decreases, but power losses are exacerbated

Engineering Contradiction:
Improvecoil sizeVSAvoidpower losses
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The patent replaces the conventional mechanical/diode-based rectification system with an electronic active switch-based system. This substitution allows for more precise control of the power transfer process, enabling the system to efficiently handle the high Q-factor characteristics of miniaturized coils without the parasitic losses that would otherwise be exacerbated by the coil's high quality factor.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables wireless power transfer systems with reduced power losses, allowing for higher efficiency and the use of miniaturized coils with higher quality factors, leading to more effective power transfer while minimizing gate drive losses.

Implementation Method 1

The first coil adapted to be inductively coupled to a third coil in a power receiver, the second coil adapted to be inductively coupled to a fourth coil in the power receiver

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The implementation of a switching-type receiver using resonant gate drive and zero voltage switching in both the transmitter and receiver, which reduces power losses by recovering energy used for charging and discharging the gate capacitance of transistors through an LC oscillating circuit

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS11515839B2Isolated power transfer via coupled oscillators
Publication Date: 2022.11.29 TEXAS INSTRUMENTS INC
  • US11515839B2 patent drawing
  • US11515839B2 patent drawing
  • US11515839B2 patent drawing

AI summary

A system includes a power receiver including an oscillator with a first coil and a second coil. The oscillator includes a first field effect transistor (FET) having first gate, first source, and first drain terminals, the first drain terminal coupled to the first coil, the first coil adapted to be inductively coupled to a third coil in a power transmitter. The oscillator also includes a first capacitor coupled to the first coil. The oscillator includes a second FET having second gate, second source, and second drain terminals, the second gate terminal coupled to the first capacitor, the second source terminal coupled to the first source terminal, and the second drain terminal coupled to the second coil, the second coil adapted to be inductively coupled to a fourth coil in the power transmitter. The oscillator includes a second capacitor coupled to the first gate terminal and coupled to the second coil.