Switching Regulator Control Circuit Light Load Efficiency

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Solution Overview

Problem

Existing switching regulator control circuits face inefficiencies at light loads due to indirect load monitoring, slow response to load changes, and difficulty in adjusting reference voltages, leading to reduced power conversion efficiency.

Innovation Solution

A switching regulator control circuit that directly monitors the load condition by switching the carrier signal frequency based on the source-drain voltage of synchronous rectification transistors, allowing for stable efficiency enhancement at light loads without manufacturing or usage-related inefficiencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If indirect load monitoring is used to determine continuous or discontinuous current mode, then operation mode determination is achieved, but measurement precision is reduced and response speed slows down

Engineering Contradiction:
Improveload condition detection accuracyVSAvoidresponse speed to load changes
Core Design Contradiction:
Measurement precisionVSSpeed

Solution Approach 1:

The patent extracts the load current detection function from indirect voltage monitoring and implements it directly by measuring the actual load current. This is achieved by using a current detection circuit that directly measures the current flowing through the load, thereby improving both measurement precision and response speed without the delays and inaccuracies of indirect methods.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent implements a feedback mechanism where the detected load current is continuously fed back to the control circuit. The control circuit compares the actual load current with a reference value and adjusts the switching duty cycle accordingly, enabling rapid response to load changes and maintaining high measurement precision through continuous real-time monitoring.

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If reference voltage is fixed during manufacturing, then manufacturing precision is improved, but adaptability to different load conditions deteriorates

Engineering Contradiction:
Improvereference voltage stabilityVSAvoidadjustment capability for different loads
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent transforms the fixed reference voltage into a dynamic, adjustable parameter. The control circuit can modify the reference voltage level based on detected load conditions, enabling the system to adapt to different load scenarios while maintaining manufacturing precision through controlled adjustment rather than arbitrary changes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the reference voltage parameter dynamically based on load conditions. When the load current exceeds a threshold, the reference voltage is adjusted to an appropriate level, allowing the system to maintain optimal performance across varying load conditions while preserving the stability and precision established during manufacturing.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If PWM mode is used for heavy load, then power conversion efficiency is improved, but at light load the control circuit power consumption exceeds load power consumption

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidcontrol circuit power consumption at light load
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic switching between PWM mode and PFM mode based on real-time load detection. When the load is heavy, PWM mode provides high power conversion efficiency. When the load becomes light and control circuit consumption exceeds load consumption, the system automatically switches to PFM mode, which reduces control circuit activity and power consumption to match the lighter load requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operating mode parameter based on load conditions. By detecting when load current falls below a threshold, the system transitions from PWM operation to PFM operation, effectively adjusting the power consumption characteristics to match the load level and preventing the control circuit from consuming more power than the load itself.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9760101B2Switching regulator control circuit
Publication Date: 2017.09.12 RENESAS ELECTRONICS CORP
  • US9760101B2 patent drawing
  • US9760101B2 patent drawing
  • US9760101B2 patent drawing

AI summary

In the related art, there is a problem that the condition of a load is monitored in an indirect manner so that an efficiency enhancing effect is not obtained. A switching regulator control circuit includes an oscillator for generating a carrier signal and a transistor drive circuit for driving a switching transistor and a synchronous rectification transistor based on a PWM signal generated based on the carrier signal. The oscillator switches the frequency of the carrier signal based on the direction of a source-drain voltage of the synchronous rectification transistor.