Switching Regulator Circuit Frequency Adaptation for Load Current

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Solution Overview

Problem

Switching regulator circuits face challenges in maintaining stable output voltage and efficient operation due to varying load currents, which lead to increased heat emission and ripple currents, causing instability and reduced efficiency, especially when load currents are small or large.

Innovation Solution

A switching regulator circuit with a load current determination unit, switching frequency setting unit, and switching control unit that dynamically adjusts the switching frequency based on the load current level to balance heat emission and ripple current, using threshold values to set high, medium, or low switching frequencies accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the switching frequency is fixed at a high value, then the output voltage stability is improved, but the heat emission from the switching device increases

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidheat emission
Core Design Contradiction:
Stability of the object's compositionVSTemperature

Solution Approach 1:

The switching frequency is made dynamic rather than fixed. The control unit adjusts the switching frequency based on the detected load current, switching between a first frequency (higher) and a second frequency (lower). This dynamic adjustment allows the system to maintain voltage stability when needed while reducing heat emission under heavy loads.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The switching frequency parameter is changed based on load conditions. When load current exceeds a threshold, the system switches from a higher frequency to a lower frequency, thereby changing the operational parameters to balance performance and thermal characteristics.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If the switching frequency is reduced to decrease heat emission, then the heat emission is reduced, but the ripple current increases

Engineering Contradiction:
Improveheat emissionVSAvoidripple current
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The switching frequency is dynamically adjusted based on load current detection. When load current is high, a lower frequency is used to reduce heat emission. When load current is low, a higher frequency is used to minimize ripple current, thus dynamically balancing thermal and ripple characteristics.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the switching frequency parameter according to load conditions, selecting between two distinct frequency values to optimize the balance between heat emission and ripple current based on the detected load current level.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If the switching frequency is dynamically adjusted based on load current, then the efficiency is improved, but the device complexity increases

Engineering Contradiction:
ImproveefficiencyVSAvoidcontrol circuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The control function is segmented into distinct components: a detection unit for load current, a control unit for frequency selection, and a switching unit. This segmentation allows the complex function to be implemented through modular, manageable components, reducing overall system complexity while maintaining dynamic efficiency optimization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs feedback through the detection unit that continuously monitors load current and provides information to the control unit. This feedback mechanism enables automatic, closed-loop adjustment of switching frequency, improving efficiency without requiring complex manual control while maintaining system simplicity through automated regulation.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach stabilizes the output voltage, reduces heat emission and ripple current, and maintains efficient operation by adapting the switching frequency to the load current conditions, preventing negative load currents and ensuring stable power supply.

Implementation Method 1

A switching regulator circuit converts a DC voltage inputted thereto into a different DC voltage by turning on and off the switching devices thereof

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a coil (inductor), and a capacitor

Methodology Applied
Scientific EffectMagnetic field collapse and regeneration: Electromagnetic Induction

Data Source

PatentUS11316429B2Switching regulator circuit to convert input DC voltage to output DC voltage with setting a switching frequency according to load current
Publication Date: 2022.04.26 FANUC LTD
  • US11316429B2 patent drawing
  • US11316429B2 patent drawing
  • US11316429B2 patent drawing

AI summary

A switching regulator circuit to convert an inputted first voltage to a second voltage by turning on and off a switching device and to output the second voltage to a load includes: a load current determination unit configured to determine a level of a load current passing the load connected to the switching regulator circuit; a switching frequency setting unit configured to set a switching frequency for the switching device according to a result of determination by the load current determination unit; and a switching control unit configured to turn on and off the switching device at the switching frequency set by the switching frequency setting unit.