Switching Regulator Output Control for High-Side Short Overcurrent

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Solution Overview

Problem

Conventional switching regulators with output control circuits fail to suppress overcurrents when the output terminal of a synchronous rectification type switching regulator operating in PWM fixed mode is short-circuited with a high-side node.

Innovation Solution

An output control circuit and switching regulator that includes a backflow detection circuit and a control circuit to detect backflow currents and forcibly turn off high-side and low-side transistors when an error voltage falls below a reference voltage, thereby suppressing overcurrents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional overcurrent protection function is used in switching regulator, then ground fault protection is achieved, but overcurrent cannot be suppressed when output terminal is short-circuited with high-side node

Engineering Contradiction:
Improveovercurrent suppression capabilityVSAvoidprotection coverage scope
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent introduces a backflow detection circuit as an intermediary component that specifically detects backflow current through the low-side transistor. This intermediary detection mechanism enables the control circuit to identify high-side node short-circuit conditions that conventional protection circuits cannot detect, thereby expanding protection coverage while maintaining reliable overcurrent suppression.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protection function is segmented into two independent detection mechanisms: conventional overcurrent protection for ground faults and backflow detection for high-side node short circuits. This segmentation allows each protection mechanism to specialize in detecting specific fault types, achieving comprehensive protection coverage without compromising the reliability of either protection function.

Inventive Principle:
Principle #1Segmentation

2Reliability

If backflow detection circuit is added to detect backflow current, then overcurrent suppression in high-side node short circuit is achieved, but device complexity increases

Engineering Contradiction:
Improveovercurrent suppression capabilityVSAvoidcircuit structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The backflow detection circuit is designed to perform multiple functions: detecting backflow current through the low-side transistor, identifying high-side node short-circuit conditions, and providing control signals for overcurrent suppression. This multi-functionality reduces the need for separate dedicated circuits for each function, thereby limiting the increase in device complexity while achieving reliable overcurrent suppression.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The backflow detection function is merged with the existing control circuit architecture. The backflow detection circuit shares the control circuit's processing resources and integrates with the existing transistor control mechanism, allowing the new protection function to be added without requiring completely separate independent circuits, thus controlling the increase in overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250293599A1Output control circuit and switching regulator including the same
Publication Date: 2025.09.18 ABLIC INC
  • US20250293599A1 patent drawing
  • US20250293599A1 patent drawing
  • US20250293599A1 patent drawing

AI summary

An output control circuit includes a detection circuit and a control circuit. The detection circuit contains an input port connected to a connection point and an output port which detects a current flowing toward the connection point through an inductor with one end connected to the connection point and outputs a detection signal. The control circuit controls an on or off state of a high-side transistor and a low-side transistor in the case of a signal level of a received signal indicating that an error voltage, which is amplified from a difference between a first reference voltage and a feedback voltage proportional to an output voltage, falls below a second reference voltage, and that the current is detected.