Switching Regulator Control Circuit for LED Dimming EMI Reduction

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Solution Overview

Problem

Switching regulators face challenges in minimizing electromagnetic interference (EMI) and control loop overshoot when rapidly turning on and off LEDs, especially at low duty cycles, due to instantaneous current changes, which can cause visible flicker and EMI issues.

Innovation Solution

A switching regulator control circuit that slowly ramps the LED current up when turning on and down when turning off, using a ramped reference signal controlled by a capacitor and user-programmable rates, to alleviate EMI and overshoot, while maintaining good low duty cycle performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the LED current is rapidly turned on and off to achieve PWM dimming, then the dimming control is effective and color shift is minimized, but electromagnetic interference (EMI) increases and control loop overshoot occurs

Engineering Contradiction:
ImproveLED dimming controlVSAvoidelectromagnetic interference (EMI)
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by ramping up the LED current gradually before the intended turn-on time and ramping down before the intended turn-off time. This pre-action approach prepares the current in advance to avoid abrupt changes, thereby reducing EMI while maintaining effective PWM dimming control and minimizing color shift.

Inventive Principle:
Principle #10Preliminary action

2Illumination intensity

If the LED current is rapidly turned on and off to achieve PWM dimming, then the dimming control is effective, but visible flicker and audible noise occur

Engineering Contradiction:
ImproveLED dimming controlVSAvoidvisible flicker and audible noise
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent uses preliminary action by gradually ramping up the LED current before the intended turn-on time and ramping down before the intended turn-off time. This pre-action approach eliminates abrupt current transitions that cause visible flicker and audible noise, while preserving effective PWM dimming control.

Inventive Principle:
Principle #10Preliminary action

3Object-generated harmful factors

If the LED current is ramped up and down gradually, then EMI and control loop overshoot are reduced, but the dimming response time increases

Engineering Contradiction:
Improveelectromagnetic interference (EMI)VSAvoiddimming response time
Core Design Contradiction:
Object-generated harmful factorsVSLoss of time

Solution Approach 1:

The patent applies preliminary action by ramping up the LED current before the intended turn-on time and ramping down before the intended turn-off time. This pre-action approach reduces EMI and control loop overshoot while maintaining acceptable dimming response time, as the gradual transitions are timed to occur before the actual PWM switching events.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs dynamics by making the current transition rate adjustable through a programmable parameter. This allows the system to dynamically balance between EMI reduction and response time requirements, optimizing performance based on specific application needs.

Inventive Principle:
Principle #15Dynamics

4Speed

If a switch is introduced in series with the LEDs to enable faster turn on and turn off, then the turn off characteristic improves, but EMI issues are aggravated

Engineering Contradiction:
ImproveLED turn on and turn off speedVSAvoidelectromagnetic interference (EMI)
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by ramping up the LED current before the intended turn-on time and ramping down before the intended turn-off time. This pre-action approach reduces EMI and control loop overshoot while maintaining acceptable dimming response time, as the gradual transitions are timed to occur before the actual PWM switching events.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3138366B1Switching regulator control circuit
Publication Date: 2020.08.05 ALLEGRO MICROSYSTEMS LLC
  • EP3138366B1 patent drawingFigure 1
  • EP3138366B1 patent drawingFigure 2
  • EP3138366B1 patent drawingFigure 3

AI summary

A switching regulator control circuit includes a circuit configured to generate a control signal to control conduction of the regulator switch in response to a reference signal that is ramped to control a rate of change of the regulated output of the regulator and the control signal is gated in response to a PWM signal.