Switching Regulator Pulse Count Control

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Solution Overview

Problem

Conventional voltage regulators face inefficiencies in maintaining output voltage within desired thresholds due to unregulated variations in the number of current pulses, leading to increased switching losses and inductor current-related issues.

Innovation Solution

A switching regulator with a digital circuit that controls transistors to provide bursts of current pulses, adjusting the upper current threshold based on the number of pulses in previous bursts to maintain the number of pulses within a pulse count range, thereby regulating the output voltage efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the number of current pulses is unregulated, then the regulator can respond to load changes, but switching losses and inductor current-related losses increase

Engineering Contradiction:
Improveresponse to load changesVSAvoidswitching losses and inductor current-related losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent implements feedback control by counting the number of current pulses in each burst and comparing the count to a reference value. The pulse count controller adjusts the upper current threshold based on the difference between the actual pulse count and reference count, creating a closed-loop system that regulates pulse number while maintaining load response capability and minimizing energy losses

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically changes the upper current threshold parameter based on pulse count feedback. When the pulse count deviates from the reference, the threshold is adjusted to modify the charging current magnitude, thereby controlling the number of pulses in subsequent bursts. This parameter adaptation resolves the contradiction by optimizing energy efficiency without sacrificing load response

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the upper current threshold is fixed, then the control is simple, but the number of current pulses varies uncontrollably

Engineering Contradiction:
Improvecontrol simplicityVSAvoidnumber of current pulses
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent introduces feedback control by counting pulses in each burst and using this information to adjust the upper current threshold. The pulse count controller continuously monitors pulse numbers and modifies the threshold to maintain stability, transforming the fixed-threshold simple control into an adaptive system that achieves both stability and reasonable complexity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-regulation by automatically adjusting its own control parameter (upper current threshold) based on pulse count feedback. The pulse count controller modifies the threshold without external intervention, enabling the system to self-correct pulse number variations while maintaining operational simplicity

Inventive Principle:
Principle #25Self-service

3Loss of energy

If the upper current threshold is increased to reduce pulse count, then switching losses decrease, but inductor current-related issues may arise

Engineering Contradiction:
Improveswitching lossesVSAvoidinductor current-related issues
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent uses feedback control to prevent excessive threshold increases. The pulse count controller adjusts the upper current threshold based on actual pulse count measurements, ensuring the threshold is increased only enough to reduce pulse count to the reference level. This prevents over-correction that could cause inductor current problems while still achieving switching loss reduction

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically adjusts the upper current threshold parameter within safe operating limits. By changing the threshold adaptively based on pulse count feedback rather than using a fixed high value, the system reduces switching losses while maintaining inductor current within acceptable ranges, avoiding current-related harmful effects

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances efficiency by balancing switching losses and inductor current-related losses, maintaining the output voltage within desired thresholds while optimizing the number of current pulses to meet load demands.

Implementation Method 1

providing bursts of current pulses by charging and discharging an inductor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9515556B2Current pulse count control in a voltage regulator
Publication Date: 2016.12.06 INTERSIL AMERICAS INC
  • US9515556B2 patent drawing
  • US9515556B2 patent drawing
  • US9515556B2 patent drawing

AI summary

A method of regulating voltage with a switching regulator is disclosed. The method includes sensing an output voltage provided by the regulator. If the output voltage drops below a low voltage threshold, a burst of one or more current pulses is provided. If the output voltage raises above a high voltage threshold during the burst, discontinuing the burst of current pulses. The method includes counting a number of the one or more current pulses in the burst, and comparing the number of the one or more current pulses with at least one pulse threshold. The upper current threshold is adjusted based on the number of the one or more current pulses.