Switching Power Supply Protection Circuit with Redundant Voltage Feedback

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Solution Overview

Problem

The failure of an optocoupler in conventional switching power supply circuits leads to ineffective voltage feedback, causing the supply voltage to exceed component withstand values and resulting in circuit damage.

Innovation Solution

A switching power supply protection circuit comprising a protection circuit, a switching circuit, a voltage feedback circuit, and a control circuit, which includes a protection chip, voltage-dividing circuit, switching tube, and optocoupler, to regulate the supply voltage and prevent excessive output voltage by controlling the switching circuit based on feedback voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional switching power supply circuits rely only on optocouplers for output feedback, then the circuit structure is simple, but when the optocoupler fails the chip cannot receive effective feedback signals causing supply voltage to increase to tens of volts which exceeds component withstand voltage and leads to circuit damage

Engineering Contradiction:
Improvecircuit structureVSAvoidfeedback signal reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The feedback function is segmented into two independent paths: the traditional optocoupler feedback path and a new voltage detection path using a voltage detection circuit with resistive divider and voltage reference. This segmentation ensures that failure in one path does not compromise the entire feedback system, as the voltage detection circuit independently monitors the secondary output voltage and provides feedback to the control chip through a dedicated detection pin.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The voltage detection circuit is designed with a voltage reference and resistive divider that continuously monitors the secondary output voltage before it can reach dangerous levels. When the optocoupler fails, this pre-established detection mechanism immediately detects the voltage deviation and triggers protective action by the control chip, cushioning against the potential damage before it occurs.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If the optocoupler fails, then the feedback signal becomes ineffective, but adding redundant feedback circuits increases device complexity

Engineering Contradiction:
Improvevoltage feedback reliabilityVSAvoidfeedback circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The voltage detection circuit uses universal components (resistors, voltage reference, and existing control chip detection pins) that can be integrated into the existing power supply design without requiring entirely new circuit topologies. The control chip's existing detection pin is utilized for its dual purpose: normal operation monitoring and failure condition detection, reducing the need for additional dedicated components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The voltage detection circuit creates a simplified copy of the secondary output voltage through a resistive divider network, scaling down the high voltage to a safe level that can be processed by the control chip's detection pin. This copied voltage signal provides the necessary feedback information without requiring direct connection to the high-voltage secondary side, reducing complexity while maintaining reliability.

Inventive Principle:
Principle #26Copying

Data Source

PatentEP4300800A1Switching power supply protection circuit and power supply system
Publication Date: 2024.01.03 GUANGDONG CHIGO HEATING & VENTILATION EQUIP CO LTD
  • EP4300800A1 patent drawingFigure 1
  • EP4300800A1 patent drawing
  • EP4300800A1 patent drawing

AI summary

Embodiments of this application belong to the field of power supply circuits, and relates to a switching power supply protection circuit and a power supply system, including a protection circuit (10), a switching circuit (20), a voltage feedback circuit (30), and a control circuit (40). The protection circuit (10) is respectively connected to the switching circuit (20), the voltage feedback circuit (30), and the control circuit (40), and is used to control output switch-on or output switch-off according to a supply voltage (VCC), correspondingly control switch-on or switch-off of the switching circuit according to the output switch-on or the output switch-off, and control the supply voltage (VCC) according to a feedback voltage of the voltage feedback circuit; the switching circuit is connected to the control circuit (40) and is used to control a working state of the control circuit; the voltage feedback circuit (30) is connected to the control circuit and is used to adjust a control voltage (+U2) and transmit the feedback voltage to the protection circuit (10); and the control circuit (40) is connected to a power supply (DCP) and is used to receive a voltage of the power supply for charging, provide a starting voltage for the protection circuit (10) and control the supply voltage according to the control voltage (+U2). The technical solution provided by this application can prevent the supply voltage and the output voltage from being too high.