Switching Trim Head Power Supply for Wide-Range Generator Frequency Control

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Solution Overview

Problem

Current trim head drive circuits are inefficient and power-hungry due to their linear design, which limits the input voltage range and increases power dissipation as the input voltage increases.

Innovation Solution

A nonlinear trim head power supply with a switching regulator is used, allowing for a wide input voltage range and minimizing power loss by switching between low-dissipation full-on and full-off states, enabling efficient power conversion and control of the trim coil current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a linear design is used for trim head drive circuits, then the circuit is simple to implement, but the input voltage range is limited and power dissipation increases

Engineering Contradiction:
Improvecircuit design simplicityVSAvoidpower dissipation
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent transitions from linear operation to switching operation, fundamentally changing the operating parameters of the power supply. The switching regulator operates in full-on and full-off states rather than linear analog states, enabling wide input voltage range and reduced power dissipation while maintaining control capability through pulse-width modulation or similar switching control techniques

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If a linear design is used for trim head drive circuits, then the circuit is easy to manufacture, but the input voltage range is limited

Engineering Contradiction:
Improvecircuit manufacturing simplicityVSAvoidinput voltage range
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The switching regulator topology with full-on and full-off states inherently supports wide input voltage ranges without requiring multiple circuit designs. The switching mechanism allows the circuit to adapt to varying input voltages by adjusting duty cycle, enabling a single design to cover broad voltage ranges while maintaining manufacturing simplicity

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If a switching regulator is used, then power dissipation is minimized and input voltage range is widened, but the circuit complexity increases

Engineering Contradiction:
Improvepower lossVSAvoidpower supply circuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The switching regulator employs periodic switching between full-on and full-off states, creating a pulsed operation mode that minimizes power dissipation. This periodic action allows the circuit to achieve high efficiency by conducting current in discrete pulses rather than continuous linear operation, reducing resistive losses while the control logic manages the increased circuit complexity

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nonlinear power supply reduces power dissipation and allows for a wider input voltage range, maintaining generator output frequency regulation across varying input voltages, making it more efficient and versatile compared to traditional linear designs.

Implementation Method 1

A nonlinear trim head power supply with a switching regulator is used, allowing for a wide input voltage range and minimizing power loss by switching between low-dissipation full-on and full-off states

Methodology Applied
Scientific EffectSwitching regulator operation:

Data Source

PatentEP3879693B1Nonlinear trim head power supply with a wide input range and a high efficiency
Publication Date: 2024.11.20 HAMILTON SUNDSTRAND CORP
  • EP3879693B1 patent drawingFigure 1
  • EP3879693B1 patent drawingFigure 2
  • EP3879693B1 patent drawingFigure 3

AI summary

A trim head drive (201) is provided. The trim head drive (201) includes a nonlinear power supply (210). The nonlinear power supply (210) includes an output (222) and a return (224) connected to a trim coil (220) of a generator (105). An output of the nonlinear power supply (210) directly drives a trim coil (220) to control an output frequency of the generator (105). The nonlinear power supply (210) varies the output positively and negatively to either sink or source a trim head current to control an output frequency of the generator.