Swivel Connector Flat-Contact Structure for Higher Pull Resistance

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Solution Overview

Problem

The existing swivel hook design faces difficulties in improving pulling resistance due to the mismatch between the flat surface of the attachment body's bulge portion and the arc-shaped surfaces of the main body's through holes, leading to inadequate contact and resistance when a pulling force is applied.

Innovation Solution

The connector features a connector body and attachment body with connecting hole portions and a connecting shaft, where the contact flat surfaces are designed to come into surface contact in the pulling direction, providing increased resistance through orthogonal contact and a larger contact area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If arc-shaped surfaces are used in through holes and flat surfaces in bulge portion, then the connector allows rotation and swing movement, but the contact area is insufficient and pulling resistance is poor

Engineering Contradiction:
Improverotation and swing movementVSAvoidpulling resistance
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent applies different surface geometries to different functional zones: arc-shaped surfaces are provided in the through holes to enable rotation and swing movement, while flat contact surfaces are provided in the bulge portion to maximize contact area and pulling resistance. This local differentiation of surface quality resolves the contradiction between movement capability and pulling strength.

Inventive Principle:
Principle #3Local quality

2Device complexity

If only edge contact is provided between flat surface and arc-shaped surfaces, then the structure is simple, but the pulling resistance cannot be improved

Engineering Contradiction:
Improvecontact structureVSAvoidpulling resistance
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The patent modifies the contact surface geometry by providing flat contact surfaces on the bulge portion that complement the arc-shaped surfaces in the through holes. This curvature matching creates extensive surface contact rather than edge contact, significantly improving pulling resistance while maintaining structural simplicity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS20240077103A1connector
Publication Date: 2024.03.07 YKK CORP
  • US20240077103A1 patent drawing
  • US20240077103A1 patent drawing
  • US20240077103A1 patent drawing

AI summary

A connector includes a connector body and an attachment body. The connector body includes a pair of connecting holes, and the attachment body includes a connecting shaft. Connecting holes are formed in the pair of connecting hole portions, and the connecting shaft is provided with a bulge portion located in the connecting holes. Contact flat surfaces are formed in the connecting hole portions and the bulge portion, the contact flat surfaces being configured to come into surface contact with each other in a pulling direction of the connector body and the attachment body.