Swivel Elbow Baffle for CPAP Noise and Impedance Reduction

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Solution Overview

Problem

Existing swivel elbows for nasal CPAP therapy often increase noise and impedance due to poorly designed baffles and vents, which can disrupt patient comfort and therapy effectiveness, while also being challenging to manufacture and aesthetically unappealing.

Innovation Solution

A compact low-impedance swivel elbow with a baffle that separates conduit and vent pathways, reducing interference between airflow streams and incorporating a pressure port, featuring a generally L-shaped main body with a cylindrical portion and a concentric, part-annular baffle to minimize noise and maintain effective CO2 washout.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a baffle is added to separate conduit and vent pathways, then CO2 washout is improved, but impedance and noise increase

Engineering Contradiction:
ImproveCO2 washoutVSAvoidnoise
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The elbow interior is divided into separate conduit and vent pathways using a baffle structure. This segmentation ensures that incoming air and outgoing exhaled air do not mix, improving CO2 washout efficiency while the pathways are designed to minimize turbulence and noise generation at the separation interface.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a baffle is added to separate conduit and vent pathways, then CO2 washout is improved, but impedance increases

Engineering Contradiction:
ImproveCO2 washoutVSAvoidimpedance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The elbow interior is divided into separate conduit and vent pathways using a baffle structure. This segmentation ensures that incoming air and outgoing exhaled air do not mix, improving CO2 washout efficiency while the pathways are designed to minimize turbulence and noise generation at the separation interface.

Inventive Principle:
Principle #1Segmentation

3Reliability

If a vent is incorporated in the elbow, then CO2 washout is improved, but manufacturing complexity increases

Engineering Contradiction:
ImproveCO2 washoutVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The vent pathway is integrated directly into the elbow structure rather than being a separate component. The baffle and vent opening are formed as part of the single-piece moulded elbow, simplifying manufacturing while maintaining effective CO2 washout functionality.

Inventive Principle:
Principle #5Merging (Combining)

4Volume of moving object

If the elbow is made compact to reduce size, then aesthetics and comfort are improved, but manufacturing difficulty increases

Engineering Contradiction:
Improveelbow sizeVSAvoidmanufacturing difficulty
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The vent pathway is nested within the elbow structure, with the baffle positioned to create the vent opening from the interior surface. This nested arrangement allows the elbow to maintain a compact external dimensions while incorporating the vent functionality without requiring additional external space, and the design is optimized for single-piece moulding.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces noise and impedance, enhancing patient comfort by minimizing turbulence and pressure fluctuations, while being easier to manufacture and aesthetically pleasing, thus improving the overall effectiveness of nasal CPAP therapy.

Implementation Method 1

A baffle is provided to the main body to separate and at least partly define the conduit pathway and the vent pathway

Methodology Applied
Scientific EffectFlow separation: Flow Separation

Implementation Method 2

reducing noise and impedance, enhancing patient comfort by minimizing turbulence and pressure fluctuations

Methodology Applied
Scientific EffectTurbulence reduction: Turbulence

Data Source

PatentUS7934501B2Swivel elbow for a patient interface
Publication Date: 2011.05.03 RESMED PTY LTD
  • US7934501B2 patent drawing
  • US7934501B2 patent drawing
  • US7934501B2 patent drawing

AI summary

A swivel elbow includes a conduit pathway separated from a vent airflow pathway for conducting respective gas flow streams in use. The swivel elbow further includes baffle structure that separates the respective gas flow streams so that they do not interfere with each other within an interior (e.g., breathing chamber) of a mask to which the elbow is connected in use.