Swivel Rotor Propulsion for Vectored Thrust and OEI Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

VTOL aircraft face challenges in efficiently managing thrust vectoring and center of gravity shifts, particularly in one engine inoperative (OEI) conditions, which affects stability and reduces the performance of remaining engines, leading to increased costs, size, and weight of propulsion systems.

Innovation Solution

The implementation of a propulsion assembly with a rotor system that can swivel about a pivot axis, changing the gimbal angle to adjust the rotor axis and thrust vectors, allowing for efficient thrust vectoring and center of gravity management, enabling the aircraft to maintain stability and reduce thrust requirements on remaining engines.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If VTOL aircraft use conventional propulsion systems without movable rotor systems, then the structure is simpler, but the aircraft cannot efficiently manage thrust vectoring and center of gravity shifts in OEI conditions

Engineering Contradiction:
Improvestability in OEI conditionsVSAvoidpropulsion system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The rotor system is made dynamically adjustable by allowing it to swivel about a pivot axis, enabling the rotor to change its orientation relative to the aircraft body. This dynamic capability allows the propulsion system to adapt to OEI conditions by repositioning thrust vectors to compensate for lost engine thrust, thereby maintaining stability without requiring excessive structural complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the orientation parameter of the rotor axis by swiveling it to different gimbal angles. This parameter change allows the thrust vector to be redirected, enabling the aircraft to maintain proper center of gravity alignment and stability in OEI conditions. The flight control system activates specific operational modes that adjust the rotor orientation parameter to optimize performance.

Inventive Principle:
Principle #35Parameter changes

2Power

If the rotor system can swivel to change gimbal angle for thrust vectoring, then thrust requirements on remaining engines are reduced, but the device complexity increases

Engineering Contradiction:
Improvethrust requirementsVSAvoidpropulsion assembly structure
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The rotor system incorporates a swiveling mechanism that allows dynamic adjustment of the rotor axis orientation. This dynamic capability enables the remaining engines to operate at reduced thrust levels by vectoring the thrust force through the movable rotor, thereby reducing overall power requirements while managing the added mechanical complexity of the swiveling mechanism.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The swiveling rotor system serves multiple functions: it provides thrust vectoring capability, enables center of gravity management, and allows the aircraft to operate in various flight modes (vertical hover, forward flight, transition). This multi-functionality justifies the added complexity by eliminating the need for separate systems to achieve each individual function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If the rotor system is made tiltable for forward flight capability, then the aircraft achieves both vertical lift and forward thrust, but the system complexity and weight increase

Engineering Contradiction:
Improveflight mode capabilityVSAvoidpropulsion system weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The tiltable rotor system integrates multiple flight capabilities into a single propulsion assembly. The same rotor system that provides vertical lift for hover also generates forward thrust when tilted, eliminating the need for separate propulsion systems for different flight modes. This multi-functionality reduces overall weight despite the added complexity of the tilting mechanism.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The rotor system incorporates a tilting mechanism that allows dynamic adjustment of the rotor plane orientation between horizontal (for vertical lift) and vertical (for forward thrust) positions. This dynamic adaptability enables the aircraft to transition between flight modes using the same propulsion system, reducing total weight by eliminating redundant components.

Inventive Principle:
Principle #15Dynamics

4Ease of operation

If the rotor system swivels about a fixed pivot axis, then the aircraft can change attitude and center of gravity, but the control complexity increases

Engineering Contradiction:
Improveattitude controlVSAvoidflight control system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The flight control system uses feedback from sensors to monitor the rotor system's position and the aircraft's attitude. Based on this feedback, the control system automatically adjusts the rotor swiveling angle to achieve desired attitude changes and center of gravity positioning. This feedback mechanism simplifies operation while managing the complexity of the control system through automated control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system pre-configures operational modes with predetermined rotor swiveling angles and attitudes. When a mode is activated, the rotor system automatically swivels to the pre-calculated optimal position, reducing real-time control complexity. The flight control system stores and executes pre-planned sequences for common operational scenarios, simplifying pilot input requirements.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12043378B2Controllable vectored thrust in propulsion assemblies
Publication Date: 2024.07.23 TEXTRON INNOVATIONS INC
  • US12043378B2 patent drawing
  • US12043378B2 patent drawing
  • US12043378B2 patent drawing

AI summary

A vehicle comprises a propulsion assembly that includes a rotor system configured to swivel about a pivot axis and a flight control system in communication with the propulsion assembly. In one embodiment, the pivot axis is fixedly oriented at an angle relative to a lateral axis of the vehicle in a plane defined by a longitudinal axis of the vehicle. The flight control system is configured to activate a particular operational mode of the propulsion assembly, in which the rotor system is configured to swivel about the pivot axis to move a rotor axis of the rotor system from a first gimbal angle to a second gimbal angle. In various embodiments, the gimbal angle is configured to change a center of gravity, or direction of thrust vectors, or attitude of the vehicle. The operational mode may comprise a one engine inoperative (OEI) mode in an example embodiment.