Swiveling Charging Cable Boom for Cleaner, Safer EV Charging

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Solution Overview

Problem

Charging cables for electric vehicles often lie loose on the ground during charging, posing tripping hazards and risking damage from dirt and debris, especially when the vehicle owner is not present to monitor the process.

Innovation Solution

A charging station with a horizontal swiveling boom that houses a charging cable conduit, allowing the cable to be secured and protected, with a swivel mechanism that can be locked in place to direct the cable towards the vehicle, minimizing exposure and using a movable cover to keep the cable clean and secure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the charging cable is placed freely accessible at user height, then ease of operation is improved, but safety deteriorates due to tripping hazards and cable damage risks

Engineering Contradiction:
Improveaccessibility of charging cableVSAvoidtripping hazard and cable damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The charging cable is moved from horizontal ground level to vertical suspension above ground, changing the spatial dimension. The cable hangs from the boom structure at a height that eliminates tripping hazards while remaining accessible to users for connection and disconnection operations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The boom structure serves as an intermediary carrier that holds and positions the charging cable. Instead of the cable lying directly on the ground or being held entirely by the user, the boom acts as a mechanical intermediary that supports the cable in a safe, elevated position during the charging process.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the charging cable lies loose on the ground during charging, then ease of operation is improved, but reliability deteriorates due to cable damage and fouling

Engineering Contradiction:
Improvecable accessibilityVSAvoidcable integrity and cleanliness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The cable is elevated from ground level to suspended position above ground, removing it from the contaminated environment. This vertical displacement protects the cable from dirt, grime, and physical damage while keeping it accessible for operational purposes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The boom structure, which could be seen as adding complexity, actually provides dual benefits: it elevates the cable for protection while simultaneously organizing and managing the cable routing, converting a potential harm (cable exposure) into a benefit (protected, organized cable management).

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS20230373327A1Charging station
Publication Date: 2023.11.23 AUDI AG
  • US20230373327A1 patent drawing

AI summary

A system for a charging station having an integrated swiveling charging cable conduit and a method for its operation.