Symmetric Bridge Switched Reluctance Motor Control

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Solution Overview

Problem

Short pitched switched reluctance motors face high power burden on switching devices, leading to increased costs and reduced working life, as conventional asymmetric bridges require fewer, more expensive power transistors and diodes, with current flowing mainly through diodes during torque production.

Innovation Solution

Employing a symmetric bridge with bidirectional currents and center-aligned PWM, allowing voltage direction reversal between cycles to distribute thermal load evenly among devices, reducing the average current per device and enabling the use of lower-rated switching devices, and sharing power losses for improved heat distribution and cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If asymmetric bridge with diodes is used to reduce cost, then device complexity and cost are reduced, but power burden on switching devices increases and working life decreases

Engineering Contradiction:
Improvebridge circuit complexityVSAvoidswitching device working life
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies asymmetry in reverse - it uses a symmetric bridge configuration where all four switches are identical and share the power burden equally, rather than the conventional asymmetric design with diodes. This symmetric approach distributes thermal load evenly among all switching devices, extending their working life while maintaining cost-effectiveness through the use of lower-rated, less expensive switches.

Inventive Principle:
Principle #4Asymmetry

2Quantity of substance

If conventional asymmetric bridge is used, then fewer power transistors are needed, but thermal load concentrates on fewer devices reducing their lifespan

Engineering Contradiction:
Improvenumber of power transistorsVSAvoidthermal load distribution
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent segments the power handling duty among all four switches in the bridge rather than concentrating it on fewer devices. By using bidirectional currents and center-aligned PWM, each switch handles approximately 25% of the total power burden, distributing thermal load evenly and preventing any single device from overheating, thereby extending overall system lifespan.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs center-aligned PWM with periodic bidirectional current flow that alternates the active switches between cycles. This periodic switching ensures that each switch has equal opportunity to rest and cool down while maintaining continuous motor operation, effectively managing thermal load through time-based distribution.

Inventive Principle:
Principle #19Periodic action

3Duration of action of stationary object

If bidirectional currents with symmetric bridge are used, then thermal load is distributed evenly extending device life, but device complexity increases

Engineering Contradiction:
Improveswitching device lifespanVSAvoidcontrol circuit complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The control system uses the motor's own back-EMF and inductance characteristics to naturally manage current flow and switch timing. The center-aligned PWM scheme leverages the motor's electrical parameters to achieve automatic current sharing and thermal load distribution without requiring complex external control circuitry, making the system self-regulating.

Inventive Principle:
Principle #25Self-service

4Ease of manufacture

If lower-rated switching devices are used to reduce cost, then component cost decreases, but power handling capability must be managed through control strategy

Engineering Contradiction:
Improvecomponent costVSAvoidpower handling capability
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent applies partial action by ensuring each switch handles only the portion of power necessary for its time slot in the PWM cycle, rather than requiring each switch to handle full power continuously. The center-aligned PWM strategy ensures switches are active only during specific intervals, allowing the use of lower-rated, cheaper devices that handle partial power loads effectively.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the power burden on switching devices, enabling the use of lower-power components, extending their lifespan and improving heat management, while maintaining motor performance across speed and torque ranges.

Implementation Method 1

When power is applied to a stator winding, the rotor's magnetic reluctance tends to align the rotor pole with the tooth (magnetic pole) of the stator that carries that winding

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the direction of the applied voltage alternates between the first direction and the second direction opposite to the first direction... distributing the thermal load evenly among the devices

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP3069442B1Method and apparatus for control of switched reluctance motors
Publication Date: 2022.01.12 TURNTIDE DRIVES LTD
  • EP3069442B1 patent drawingFigure 1~2
  • EP3069442B1 patent drawingFigure 3A~4
  • EP3069442B1 patent drawing

AI summary

A short pitched switched reluctance motor control apparatus comprising a voltage provider comprising a first coupling and a second coupling configured to be coupled to a phase winding of the switched reluctance motor for applying a voltage to drive current in the winding between the first and second coupling is disclosed. The apparatus further comprises a controller configured to apply a first voltage pulse to the first coupling, and to apply a second voltage pulse to the second coupling, wherein the start of the second pulse is delayed with respect to the start of the first pulse, and the end of the first pulse is delayed with respect to the end of the second pulse.