Symmetric-Mode DFB Grating for Single-Lobe Laser Emission

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Solution Overview

Problem

Second-order distributed feedback quantum cascade lasers (QCLs) operate in antisymmetric longitudinal modes, leading to decreased efficiency and limited continuous-wave (CW) operation at high output powers due to double-lobe far-field beam patterns, which complicates manufacturing and reduces reproducibility.

Innovation Solution

The design of semiconductor lasers with distributed feedback gratings configured to maximize the loss of antisymmetric longitudinal modes, favoring symmetric longitudinal modes, eliminates the need for cleaved facets and π phase shifts, allowing for single-lobe beam emission and increased outcoupling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If second-order distributed feedback gratings are used to achieve surface emission, then the need for cleaved facets is eliminated, but the laser operates in antisymmetric longitudinal modes resulting in double-lobe far-field beam patterns and decreased efficiency

Engineering Contradiction:
Improveelimination of cleaved facetsVSAvoidlaser efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent introduces a π phase shift in the distributed feedback grating, which creates an asymmetric field distribution that suppresses antisymmetric longitudinal modes and enables symmetric mode operation. This phase shift is implemented by creating a discontinuity in the grating structure at the center, transforming the symmetric grating into an asymmetric one that selectively favors symmetric modes.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent modifies the grating period parameter to satisfy the condition ΛDFB = mλ/(2neff) where m > 1, specifically using second-order gratings with m=2. This parameter change enables surface emission while the additional π phase shift parameter transformation converts the operating mode from antisymmetric to symmetric, resolving the efficiency problem.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If second-order distributed feedback gratings are used for surface emission, then cleaved facets are eliminated, but continuous-wave operation at high output powers is limited

Engineering Contradiction:
Improveelimination of cleaved facetsVSAvoidcontinuous-wave output power
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The π phase shift creates asymmetric mode selection that suppresses antisymmetric modes responsible for dual-lobe emission patterns. This asymmetry in the grating structure enables single-lobe far-field patterns characteristic of symmetric modes, which support high-power continuous-wave operation without the limitations of antisymmetric mode operation.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

By changing the grating order parameter to m > 1 and implementing the π phase shift, the patent transforms the laser from edge-emitting to surface-emitting operation. This parameter transformation enables single-mode operation in symmetric longitudinal modes, which eliminates the efficiency losses and power limitations associated with antisymmetric modes in second-order gratings.

Inventive Principle:
Principle #35Parameter changes

3Shape

If π phase shift is introduced in second-order DFB gratings to achieve single-lobe beam pattern, then far-field pattern is improved, but device complexity increases

Engineering Contradiction:
Improvefar-field beam patternVSAvoidgrating structure complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The patent implements the π phase shift by creating a simple discontinuity or symmetry break in the grating structure at its center. This asymmetric feature is achieved through straightforward fabrication techniques such as stopping the grating etch at the center or introducing a simple geometric modification, avoiding complex multi-layer or chirped grating structures while still achieving single-lobe beam patterns.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables high-output-power continuous-wave operation with improved reproducibility and manufacturing simplicity by ensuring single-mode operation with a single-lobe far-field beam pattern, suitable for applications like medical imaging and remote sensing.

Implementation Method 1

a distributed feedback grating over the upper cladding layer, the distributed feedback grating defined by the interface of a layer of metal and a layer of semiconductor under the layer of metal, the interface periodically corrugated in the longitudinal direction of the semiconductor laser

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

loss of one or more antisymmetric longitudinal modes of the semiconductor laser via absorption to the distributed feedback grating is sufficiently maximized

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS9093821B2Substrate-emitting transverse magnetic polarized laser employing a metal/semiconductor distributed feedback grating for symmetric-mode operation
Publication Date: 2015.07.28 WISCONSIN ALUMNI RES FOUND
  • US9093821B2 patent drawing
  • US9093821B2 patent drawing
  • US9093821B2 patent drawing

AI summary

Semiconductor lasers comprise a substrate; an active layer configured to generate transverse magnetic (TM) polarized light under an electrical bias; an upper cladding layer; a lower cladding layer; and a distributed feedback (DFB) grating defined by the interface of a layer of metal and a layer of semiconductor under the layer of metal, the interface periodically corrugated in the longitudinal direction of the laser with a periodicity of ΛDFB=mλ/(2neff), wherein m>1. The DFB grating is configured such that loss of one or more antisymmetric longitudinal modes of the laser structure via absorption to the DFB grating is sufficiently maximized so as to produce lasing of a symmetric longitudinal mode of the laser with laser emission characterized by a single-lobe beam along each direction defined by the grating diffraction orders corresponding to emission away from the plane of the grating.