Synchronous Rectifier Control Circuit Adaptive Delay Mechanism

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Solution Overview

Problem

Existing synchronous rectifier control circuits in LLC resonant DC/DC converters experience false turn-on during burst mode operation, leading to increased losses and electromagnetic interference, and fixed solutions either reduce efficiency or limit frequency range.

Innovation Solution

A synchronous rectifier control circuit with adaptive turn-on delay mechanisms, utilizing gate voltage generation and trigger control circuits to inhibit false activations based on drain voltage thresholds, ensuring efficient operation without fixed off-time blanking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fixed off-time blanking is used to prevent false turn-on, then false activations are reduced, but efficiency decreases and frequency range is limited

Engineering Contradiction:
Improvefalse turn-on preventionVSAvoidefficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements dynamic blanking time adjustment based on operating conditions. The control circuit monitors drain voltage waveforms and adaptively modifies the blanking time period, transitioning from fixed to variable timing. This allows the system to optimize between preventing false turn-on and maintaining efficiency across different loading and frequency conditions, resolving the contradiction by making the blanking mechanism responsive rather than static.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the timing parameter from a fixed value to a variable parameter that adjusts based on detected waveform characteristics. By monitoring drain voltage thresholds and transition patterns, the system dynamically modifies the blanking time duration, enabling optimal performance across varying operating conditions without sacrificing reliability or efficiency.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If fixed off-time blanking is used to prevent false turn-on, then false activations are reduced, but frequency range is limited

Engineering Contradiction:
Improvefalse turn-on preventionVSAvoidfrequency range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic blanking time adjustment based on operating conditions. The control circuit monitors drain voltage waveforms and adaptively modifies the blanking time period, transitioning from fixed to variable timing. This allows the system to optimize between preventing false turn-on and maintaining efficiency across different loading and frequency conditions, resolving the contradiction by making the blanking mechanism responsive rather than static.

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If synchronous rectifiers are activated during burst mode, then efficiency improves, but false turn-on increases causing electromagnetic interference

Engineering Contradiction:
ImproveefficiencyVSAvoidelectromagnetic interference
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent employs feedback mechanisms where the control circuit continuously monitors drain voltage waveforms and uses this information to make real-time decisions about rectifier activation. By detecting waveform characteristics and providing feedback to the control logic, the system distinguishes between valid turn-on signals and noise-induced false triggers, enabling efficient operation during burst mode while suppressing electromagnetic interference from false activations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the timing parameter from a fixed value to a variable parameter that adjusts based on detected waveform characteristics. By monitoring drain voltage thresholds and transition patterns, the system dynamically modifies the blanking time duration, enabling optimal performance across varying operating conditions without sacrificing reliability or efficiency.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11005381B2Synchronous rectifier control circuit
Publication Date: 2021.05.11 TEXAS INSTRUMENTS INC
  • US11005381B2 patent drawing
  • US11005381B2 patent drawing
  • US11005381B2 patent drawing

AI summary

A synchronous rectifier control circuit includes a drain voltage input, a first gate voltage output, a second gate voltage output, a gate voltage generation circuit, and a trigger control circuit. The gate voltage generation circuit includes a first input coupled to the drain voltage input, and an output coupled to the first gate voltage output. The trigger control circuit includes a first input coupled to the first gate voltage output, a second input coupled to the second gate voltage output, and an output coupled to a second input of the gate voltage generation circuit.