Synchronous Rectifier Current Feedback for Accurate Switch Timing

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Solution Overview

Problem

Existing power converters face challenges in accurately providing control signals for synchronous rectification operations, leading to inefficiencies and energy loss.

Innovation Solution

A synchronous rectifier device comprising a synchronous rectification circuit with a current receiving circuit and a controller that uses current and voltage signals to accurately control a synchronous rectification switch, ensuring it turns on only when necessary based on predetermined current and voltage thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a synchronous rectification switch is used to reduce energy loss, then energy efficiency is improved, but accurate control signal provision becomes difficult

Engineering Contradiction:
Improveenergy lossVSAvoidcontrol signal accuracy
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The patent implements a feedback mechanism where the controller monitors the current flowing through the synchronous rectification switch and uses this information to dynamically adjust the control signal. The controller determines when to turn on or off the synchronous rectification switch based on real-time current conditions, ensuring accurate control while maintaining energy efficiency. This feedback loop resolves the contradiction by enabling precise control decisions based on actual operating conditions.

Inventive Principle:
Principle #23Feedback

2Productivity

If the synchronous rectification switch operates continuously, then rectification coverage is improved, but energy loss increases

Engineering Contradiction:
Improverectification coverageVSAvoidenergy loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent applies dynamic control by making the synchronous rectification switch operate in a non-fixed manner. Instead of continuous operation, the switch is turned on or off dynamically based on real-time current conditions detected by the controller. This dynamic approach ensures the switch operates only when necessary for effective rectification, maintaining productivity while avoiding energy loss from unnecessary continuous operation.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If control signals are provided without accurate current detection, then device complexity is reduced, but synchronous rectification accuracy deteriorates

Engineering Contradiction:
Improvecontrol circuit complexityVSAvoidsynchronous rectification accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces a current detection circuit as an intermediary component between the synchronous rectification switch and the controller. This intermediary circuit accurately measures the current flowing through the switch and provides this information to the controller, enabling precise control decisions. The addition of this intermediate measurement layer resolves the contradiction by providing the necessary accuracy without requiring complex control logic, as the intermediary handles the complex measurement task.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12537458B2Synchronous rectifier device for power converter
Publication Date: 2026.01.27 POWER FOREST TECH
  • US12537458B2 patent drawing
  • US12537458B2 patent drawing
  • US12537458B2 patent drawing

AI summary

A synchronous rectifier device for a power converter is provided. A power converter includes at least one secondary circuit and a transformer. The synchronous rectifier device includes a synchronous rectification circuit and a controller. The synchronous rectification circuit includes a synchronous rectification switch and a current receiving circuit. The synchronous rectification switch is coupled between the secondary circuit and a secondary winding of the transformer. The current receiving circuit provides a current signal based on a current flowing through the synchronous rectification switch. The controller controls the synchronous rectification switch according to the current signal. In a case that the synchronous rectification switch is turned off, when the current signal indicates that a current value of the current is greater than a predetermined value, the controller turns on the synchronous rectification switch.