Synchronized Battery Management Circuit for Low-Loss Voltage Balancing

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Solution Overview

Problem

Conventional energy storage devices experience significant power loss during voltage balancing due to variance in switching timings of switches, leading to inefficient voltage balancing operations.

Innovation Solution

A battery management circuit is introduced for each set of battery cells connected in series, featuring a control circuit that synchronizes connection operations with other battery management circuits, reducing power loss by ensuring synchronized switching without signal transmission lines, thereby minimizing unnecessary current flow and power loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If voltage balancing operation is performed using conventional techniques, then voltage balancing is achieved, but great power loss occurs

Engineering Contradiction:
Improvepower lossVSAvoidvoltage balancing efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent divides the voltage balancing control into independent battery management circuits, each managing a specific battery cell. Each circuit has its own control switch and capacitor, allowing independent optimization of switching operations to minimize power loss during voltage balancing operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control circuit determines the optimal switching timing in advance by monitoring battery voltage levels and predicting when voltage balancing will be needed. This preliminary assessment allows the system to prepare switching operations to minimize power loss before the actual balancing occurs.

Inventive Principle:
Principle #10Preliminary action

2Loss of energy

If switching operations are performed without synchronization, then operation simplicity is maintained, but variance in switching timings causes power loss

Engineering Contradiction:
Improvepower lossVSAvoidcontrol synchronization complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The control circuit continuously monitors battery voltage levels and uses this feedback to adjust switching timing. Each battery management circuit receives feedback from its associated battery cell and automatically synchronizes its switching operations with other circuits, eliminating the need for complex external synchronization signals while minimizing power loss.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Each battery management circuit autonomously determines its switching timing based on its own battery's voltage levels and the operational status of other circuits. This self-service approach allows each circuit to independently optimize its operations while maintaining synchronization, reducing overall system complexity.

Inventive Principle:
Principle #25Self-service

3Loss of energy

If connection operations are performed asynchronously, then response speed is faster, but unnecessary current flow increases power loss

Engineering Contradiction:
Improvepower lossVSAvoidswitching response speed
Core Design Contradiction:
Loss of energyVSSpeed

Solution Approach 1:

The control circuit performs preliminary assessment of battery voltage levels and predicts optimal switching timing before actual voltage balancing is needed. This advance preparation allows the system to execute switching operations at precisely the right moment, minimizing unnecessary current flow and power loss while maintaining fast response speed.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12081049B2Battery management circuit, energy storage device, and battery management method
Publication Date: 2024.09.03 NUVOTON TECH CORP JAPAN
  • US12081049B2 patent drawing
  • US12081049B2 patent drawing
  • US12081049B2 patent drawing

AI summary

A battery management circuit that is provided for each of sets of battery cells connected in series in an energy storage device including the sets of the battery cells and at least one capacitor, and that includes: a positive connection terminal to be connected to a positive electrode of a corresponding one of the sets of the battery cells; a negative connection terminal to be connected to a negative electrode of the corresponding one of the sets of the battery cells; a capacitor connection terminal to be connected to a terminal of the at least one capacitor; and a control circuit that controls a connection operation of connecting the positive connection terminal or the negative connection terminal to the capacitor connection terminal, and causes the battery management circuit to perform the connection operation in synchronization with the connection operation of another battery management circuit among battery management circuits.