Synchronous Rectification Control for Low-Current Detection

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Solution Overview

Problem

Conventional switching power sources with low ON-resistance FETs for synchronous rectification face operational inaccuracies during light-load conditions, leading to efficiency reduction, while methods without direct current detection rely on prediction and result in extended conduction periods of the body diode, further reducing efficiency.

Innovation Solution

A switching power source design incorporating a rectification unit, voltage-current conversion units, and a comparison unit with two switching portions to accurately control the operation based on voltage and current conversions, enabling precise detection of low currents and efficient synchronous rectification even with low ON-resistance FETs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If an FET with low ON-resistance is used for synchronous rectification, then efficiency during normal operation is improved, but detection accuracy of low current during light-load operation deteriorates

Engineering Contradiction:
Improverectification lossVSAvoidcurrent detection accuracy
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The patent introduces a current detection circuit as an intermediary component that measures the current flowing through the synchronous rectification FET. This circuit includes a sense resistor and operational amplifier that convert the small voltage drop across the low ON-resistance FET into a measurable voltage signal, enabling accurate current detection without requiring high ON-resistance FETs.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces direct voltage measurement methods with a dedicated current sensing mechanism using Ohm's law conversion. By introducing a small sense resistor in series with the FET and using an operational amplifier to amplify the resulting voltage signal, the system substitutes indirect voltage detection with a specialized current measurement system that maintains accuracy even with very low resistance values.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If methods without direct current detection are used, then device complexity is reduced, but efficiency deteriorates due to extended body diode conduction period

Engineering Contradiction:
Improvedetection circuit complexityVSAvoidenergy loss during light-load operation
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent implements a control system that uses real-time current detection feedback to automatically adjust the gate drive signal to the synchronous rectification FET. The control circuit monitors the detected current and autonomously determines when to turn off the FET, eliminating the need for external prediction algorithms or complex timing circuits while optimizing efficiency.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent establishes a closed-loop feedback system where the current detection circuit continuously monitors the rectification current and feeds this information back to the control logic. This feedback mechanism enables precise control of the FET switching timing, ensuring the FET is turned off exactly when current reaches zero, thereby minimizing body diode conduction losses without requiring complex external control circuits.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for accurate detection and control of low currents, ensuring high-speed operation and reduced energy loss, thereby maintaining efficiency in synchronous rectification systems using FETs with low ON-resistance without compromising performance.

Implementation Method 1

a voltage-current conversion unit 132 disposed on a side where the pulse voltage is input into the rectification unit 107

Methodology Applied
Scientific EffectImpedance transformation: Electrical Impedance Tomography

Implementation Method 2

a current-voltage conversion unit 133 configured to convert a current from the voltage current conversion unit 132 into a voltage

Methodology Applied
Scientific EffectOhm's law: Ohm's Law

Implementation Method 3

a comparison unit 134 configured to compare the voltage from the current-voltage conversion unit 133 with a reference voltage

Methodology Applied
Scientific EffectVoltage detection: Electric Field

Data Source

PatentUS9154043B2Power source device and image forming apparatus
Publication Date: 2015.10.06 CANON KK
  • US9154043B2 patent drawing
  • US9154043B2 patent drawing
  • US9154043B2 patent drawing

AI summary

A power source device that outputs a DC voltage includes a rectification unit configured to rectify an input pulse voltage, a voltage-current conversion unit disposed on a side where the pulse voltage is input into the rectification unit, a current-voltage conversion unit configured to convert a current from the voltage-current conversion unit into a voltage, and a comparison unit configured to compare the voltage from the current-voltage conversion unit with a reference voltage. An operation of the rectification unit is controlled based on an output from the comparison unit.