Synchronous Rectifier Driving Circuit with Clamping for False Turn-On Prevention

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Solution Overview

Problem

Synchronous rectifier devices in isolated converters face startup failures and potential damage due to abrupt voltage drops and noise coupling at the control terminal, especially when the power supply has not reached a sufficient voltage level to power the driving circuit.

Innovation Solution

A driving circuit with a controllable clamping circuit that connects and disconnects the control terminal of the synchronous rectifier device to a reference ground based on a supply indication signal, using a controllable voltage regulation module and clamping switch to manage voltage levels and prevent false turn-ons during startup.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the synchronous rectifier device is used at the secondary side of isolated converters, then rectification efficiency is improved, but false turn on may occur during startup due to noise coupling at the control terminal

Engineering Contradiction:
Improverectification efficiencyVSAvoidfalse turn on prevention
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

A clamping circuit is introduced as an intermediary component between the control terminal and the noise source. The clamping circuit includes a clamping switch and voltage regulation module that actively clamp the control terminal voltage to a safe level during startup, preventing noise from falsely turning on the synchronous rectifier device while allowing normal operation when the supply voltage is established

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If the control terminal resistance is very large during startup, then the driving circuit cannot be powered properly, but the control terminal becomes vulnerable to noise coupling

Engineering Contradiction:
Improvedriving circuit power supplyVSAvoidnoise coupling susceptibility
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The clamping circuit is activated in advance during the startup phase when supply voltage is not yet established. It proactively clamps the control terminal voltage to prevent noise coupling before harmful effects can occur. The circuit automatically deactivates once the supply voltage reaches the established level, transitioning from protective clamping to normal operation

Inventive Principle:
Principle #9Preliminary anti-action

3Productivity

If an abrupt increase in voltage drop occurs on the synchronous rectifier device at startup, then current flows through the primary winding, but the control terminal voltage becomes unstable

Engineering Contradiction:
Improvecurrent flow capabilityVSAvoidcontrol terminal voltage stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The clamping circuit is designed to activate automatically at startup before normal operation begins. It establishes a stable voltage reference at the control terminal in advance, preventing voltage instability caused by abrupt current flow. The voltage regulation module ensures the control terminal maintains a predetermined safe voltage level throughout the startup transient

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11245327B2Circuit for driving synchronous rectifier device with false turn on prevention
Publication Date: 2022.02.08 CHENGDU MONOLITHIC POWER SYST
  • US11245327B2 patent drawing
  • US11245327B2 patent drawing
  • US11245327B2 patent drawing

AI summary

A driving circuit for driving a synchronous rectifier device. The driving circuit may include a controllable clamping circuit having a first terminal coupled to a sensing terminal of the driving circuit, a second terminal coupled to a reference ground terminal of the driving circuit, a third terminal coupled to a driving terminal of the driving circuit, and a control terminal configured to receive a supply indication signal indicative of a voltage potential at a supply terminal of the driving circuit. The third terminal of the controllable clamping circuit may be connected to the second terminal of the controllable clamping circuit when the supply indication signal indicates that the voltage potential at the supply terminal has not been established to maintain the synchronous rectifier device off.