Synchronous Rectifier Control Circuit for Conduction Loss Reduction

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Solution Overview

Problem

In switching power supplies, synchronous rectifier switches face challenges in safely turning off during continuous current mode, especially under varying load conditions, leading to increased conduction loss and difficulty in predicting the turn-on time of the main power switch.

Innovation Solution

A synchronous rectification control circuit is introduced, comprising a drive circuit and a voltage regulation circuit that adjusts the drive signal amplitude to a preset threshold before the synchronous rectifier switch is turned off, optimizing the turn-off process by controlling the drain-source voltage and reducing conduction loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If synchronous rectifier switch is used to replace rectifier diode, then conduction loss is reduced and efficiency is improved, but the switch cannot be safely turned off during continuous current mode leading to increased conduction loss

Engineering Contradiction:
Improveconduction lossVSAvoidswitch turn-off reliability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The control circuit performs preliminary action by detecting the drain-source voltage of the synchronous rectifier switch before turn-off and comparing it with a reference voltage to generate a turn-off signal. This preliminary detection and comparison ensure the switch is turned off at the correct timing, preventing conduction loss while maintaining reliable turn-off during continuous current mode operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention implements feedback by continuously monitoring the drain-source voltage of the synchronous rectifier switch and using this feedback signal to control the turn-off timing. The control circuit adjusts the turn-off signal based on the real-time voltage state, ensuring reliable commutation and preventing the switch from remaining conductive when it should be off, thus eliminating conduction loss.

Inventive Principle:
Principle #23Feedback

2Loss of energy

If synchronous rectifier switch is turned off during continuous current mode, then conduction loss is reduced, but it becomes difficult to predict the turn-on time of the main power switch

Engineering Contradiction:
Improveconduction lossVSAvoidcontrol circuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The control circuit uses feedback from the drain-source voltage detection to determine the exact moment to turn off the synchronous rectifier switch. This feedback mechanism provides real-time information about the voltage state, enabling precise turn-off control without requiring complex prediction algorithms for the main power switch turn-on time, thus reducing control complexity while maintaining energy efficiency.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The synchronous rectifier switch control is made self-service by using its own drain-source voltage as the basis for determining turn-off timing. The circuit automatically adjusts the turn-off signal based on the voltage state without requiring external timing information or complex coordination with the main power switch, simplifying the overall control system while achieving reliable commutation and reduced conduction loss.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11736030B2Switching circuit, synchronous rectification control circuit and control method thereof
Publication Date: 2023.08.22 SILERGY SEMICON TECH (HANGZHOU) CO LTD
  • US11736030B2 patent drawing
  • US11736030B2 patent drawing
  • US11736030B2 patent drawing

AI summary

A synchronous rectification control circuit for controlling a switching circuit comprising a synchronous rectifier switch, can include: a drive circuit configured to generate a drive signal to control switching states of the synchronous rectifier switch; and a voltage regulation circuit configured to control the drive circuit to adjust an amplitude of the drive signal to decrease to a preset threshold in an adjustment state when a drain-source voltage of the synchronous rectifier switch is greater than an adjustment threshold before the synchronous rectifier switch is turned off, where a time that the voltage regulation circuit is in the adjustment state is an adjustment time.