Synchronous Rectifier Controller Soft Turn-Off

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Solution Overview

Problem

Conventional switched mode power supplies with primary side sensing experience sampling errors and increased electromagnetic interference due to rapid turn-off of synchronous rectifiers, leading to inefficiencies and inaccurate output voltage regulation.

Innovation Solution

A synchronous rectifier controller that employs a sensor to detect the turn-off of the switch, charges the control terminal beyond the threshold voltage, and uses a linear amplifier to inhibit discharge until the voltage reaches a reference value, allowing for a soft turn-off of the synchronous rectifier, thereby reducing oscillations and electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the synchronous rectifier is turned off rapidly, then the switching speed is improved, but sampling errors and electromagnetic interference increase

Engineering Contradiction:
Improveswitching speedVSAvoidsampling accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by detecting the switch turn-off event beforehand and pre-charging the control terminal of the synchronous rectifier beyond the threshold voltage. This ensures the rectifier is already in a controlled state before the actual turn-off occurs, preventing rapid discharge and the associated sampling errors and EMI. The charge source activates in response to detecting the switch turn-off, preparing the system in advance to avoid the harmful effects of hard turn-off.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If the synchronous rectifier is turned off rapidly, then the switching efficiency is improved, but electromagnetic interference increases

Engineering Contradiction:
Improveswitching efficiencyVSAvoidelectromagnetic interference
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the potentially harmful rapid turn-off effect into a beneficial controlled process. By using the linear amplifier to inhibit discharge and maintain voltage above the threshold, the patent transforms what would be a harmful EMI-generating event into a beneficial soft turn-off process. The controlled discharge through the linear amplifier maintains stability while still achieving the necessary switching function, effectively converting the harm of rapid switching into a beneficial controlled transition.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Loss of time

If the synchronous rectifier is turned off rapidly, then the response time is improved, but output voltage regulation stability deteriorates

Engineering Contradiction:
Improveresponse timeVSAvoidoutput voltage regulation stability
Core Design Contradiction:
Loss of timeVSStability of the object's composition

Solution Approach 1:

The patent implements feedback by using the linear amplifier to continuously monitor the voltage across the synchronous rectifier and adjust the discharge current accordingly. The amplifier compares the rectifier voltage with a reference and dynamically controls the discharge rate to maintain stability. This feedback mechanism ensures that even though the switch turns off rapidly, the synchronous rectifier's voltage remains controlled, preventing oscillations and maintaining stable output voltage regulation throughout the transition.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate sampling and reduced electromagnetic interference, improving the efficiency and stability of output regulation in switched mode power supplies by avoiding hard turn-off and promoting a gradual decline in secondary current.

Implementation Method 1

a sensor to sense a signal on the secondary side, to thereby detect turn off of the switch

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a charge source to, in response to a said detection, charge a control terminal of the synchronous rectifier to a voltage beyond a threshold voltage

Methodology Applied
Scientific EffectElectrical charging: Capacitance

Implementation Method 3

a linear amplifier having an output to sink current from the control terminal dependent on a difference between a voltage across the synchronous rectifier and an amplifier reference value

Methodology Applied
Scientific EffectLinear amplification: Magnetic Amplifier

Data Source

PatentEP3149844B1Synchronous rectification
Publication Date: 2018.08.22 POWER INTEGRATIONS INC
  • EP3149844B1 patent drawingFigure 1
  • EP3149844B1 patent drawingFigure 2
  • EP3149844B1 patent drawingFigure 3

AI summary

This invention generally relates to synchronous rectifier controllers for a switched mode power supply (SMPS) comprising a synchronous rectifier, SMPSs and methods for controlling a synchronous rectifier of an SMPS. For example, a synchronous rectifier controller for a switched mode power supply (SMPS) comprising a synchronous rectifier comprises: a sensor to sense a signal on a secondary side, to thereby detect turn off of the switch; a charge source to, in response to a said detection, charge a control terminal of the synchronous rectifier to a voltage beyond a threshold voltage of the synchronous rectifier to allow the synchronous rectifier to conduct current of the secondary winding; and a linear amplifier having an output to sink current from the control terminal dependent on a difference between a voltage across the synchronous rectifier and an amplifier reference value, said voltage across the synchronous rectifier being a voltage across a controllable conduction path for current of the secondary winding, the linear amplifier thereby configured to inhibit discharge of the control terminal from the voltage beyond the threshold voltage until the voltage across the synchronous rectifier reaches the amplifier reference value.