Synchronous Rectifier Control for Current Inversion Prevention

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Solution Overview

Problem

Current synchronous rectification in resonant converters experiences current inversion due to parasitic inductances, leading to inefficiencies and potential converter malfunctions during load current transients.

Innovation Solution

A current inversion prevention control algorithm that adjusts the turn-off time of synchronous rectifier transistors based on calculated thresholds and sensed drain-source voltages, accounting for stray inductance effects to prevent current reversal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If synchronous rectifier transistors are used to reduce rectifier losses, then conversion efficiency is improved, but current inversion occurs due to parasitic inductances during load current transients

Engineering Contradiction:
Improverectifier lossesVSAvoidconverter malfunction
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The control algorithm calculates a threshold value in advance based on previous half-cycle voltage measurements and uses this pre-computed threshold to determine turn-off timing, preventing current inversion before it occurs during load transients

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors drain-source voltage across the synchronous rectifier transistor, compares it against the calculated threshold, and adjusts the turn-off timing based on this feedback to prevent current inversion while maintaining efficient operation

Inventive Principle:
Principle #23Feedback

2Reliability

If the turn-off time of synchronous rectifier transistors is extended to prevent current inversion, then reliability is improved, but power losses increase due to longer conduction of body diodes

Engineering Contradiction:
Improvecurrent inversion preventionVSAvoidpower losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The turn-off time is made dynamic rather than fixed, adjusting based on the calculated threshold that reflects real-time operating conditions including load current transients and parasitic inductance effects, optimizing the balance between reliability and efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the turn-off timing parameter dynamically by calculating it based on voltage threshold comparisons, allowing optimal performance across varying load conditions without excessive power losses

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10819245B1Control method and system for prevention of current inversion in rectifiers of switching converters
Publication Date: 2020.10.27 STMICROELECTRONICS SRL
  • US10819245B1 patent drawing
  • US10819245B1 patent drawing
  • US10819245B1 patent drawing

AI summary

A method of controlling synchronous rectification transistors in a switching converter includes sensing a drain-to-source voltage across each synchronous rectification transistor each switching half-cycle of the switching converter. An average of the sensed drain-to-source voltage is calculated for each synchronous rectification transistor over N prior switching half-cycles. A load current transient in the switching converter is sensed based on the sensed drain-to-source voltage of each synchronous rectification transistor and the calculated average of the sensed drain-to-source voltage for each synchronous rectification transistor over the N prior switching half-cycles.