Synchronous Rectifier Drive Circuit with Energy Feedback

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Solution Overview

Problem

Conventional synchronous rectifier drive circuits face inefficiencies due to high voltage stress and energy loss when using low voltage MOSFETs in high voltage applications, particularly in voltage doubler rectifiers, where energy feedback is not feasible with traditional current-driven rectifiers.

Innovation Solution

A current-driven synchronous rectifying drive circuit with an energy feedback circuit, including a clamp and energy feedback circuit, a high frequency transformer, a current transducer, an energy storage capacitor, and two synchronous rectifiers, allows for the clamping of driving voltage and feedback of redundant energy to the energy storage capacitor, improving efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional current-driven rectifiers are used, then driving voltage can be provided, but energy feedback is not feasible and one SR drive circuit must be ground-floated

Engineering Contradiction:
Improvedriving capabilityVSAvoidcircuit configuration constraint
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent makes both synchronous rectifier drive circuits capable of receiving driving signals and participating in energy feedback. By providing separate feedback paths for both drive circuits through the feedback winding, the system eliminates the ground-floated constraint and enables universal functionality across both rectifiers.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If the number of turns in the current transducer is reduced to lower cost, then manufacturing cost decreases, but driving energy may be insufficient

Engineering Contradiction:
Improvemanufacturing costVSAvoiddriving energy
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent merges the driving function and energy feedback function into a unified system. The feedback winding is coupled to the same transformer that provides driving energy, allowing the system to compensate for reduced transducer turns by recovering and redistributing energy through the feedback path, thus maintaining sufficient driving power while reducing cost.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces energy loss and improves driving efficiency by enabling energy feedback, reducing the number of turns in the current transducer and lowering costs, while being applicable in various high voltage applications.

Implementation Method 1

A current-driven synchronous rectifying drive circuit with an energy feedback circuit, including a clamp and energy feedback circuit, a high frequency transformer, a current transducer, an energy storage capacitor

Methodology Applied
Scientific EffectEnergy feedback: Feedback

Implementation Method 2

the clamp and energy feedback circuit, a high frequency transformer, a current transducer, an energy storage capacitor, an output capacitor, a first and a second synchronous rectifier... clamping of driving voltage

Methodology Applied
Scientific EffectClamping:

Implementation Method 3

A current-driven synchronous rectifying drive circuit with an energy feedback circuit, including a clamp and energy feedback circuit, a high frequency transformer, a current transducer

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8369118B2Synchronous rectifying drive circuit with energy feedback for voltage doubler rectifer
Publication Date: 2013.02.05 INVENTRONICS HANGZHOU
  • US8369118B2 patent drawing
  • US8369118B2 patent drawing
  • US8369118B2 patent drawing

AI summary

A current-driven synchronous rectifying drive circuit designed for a T-type voltage doubler rectifier with an energy feedback circuit including a clamp and energy feedback circuit, a high frequency transformer, a current transducer, an energy storage capacitor, an output capacitor, a first and a second synchronous rectifier, and a first drive circuit connected to the first synchronous rectifier and a second drive circuit connected to the second synchronous rectifier.