Synchronous Rectifying Control Circuit for Switching Mode Power Supply

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Solution Overview

Problem

Traditional synchronous rectification methods for switching mode power supplies face issues with shoot-through and low reliability, particularly at low voltage applications, due to high power loss and voltage drop in rectifying diodes, and existing control methods like discrete self-driven and single-chip phase-locked loop methods have slow response and reliability issues.

Innovation Solution

A synchronous rectifying control circuit and method that includes an integrating circuit, comparison circuit, and logic circuit to provide a drive signal for a secondary switch, ensuring the switch is turned OFF before the primary switch is ON, thereby preventing shoot-through, and utilizing a threshold signal to manage the switching process effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional rectifying diodes are used in low voltage applications, then the circuit structure is simple, but power loss is high due to high voltage drop

Engineering Contradiction:
Improvepower lossVSAvoidcircuit structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent changes the key parameter from using a passive rectifying diode to using an active MOSFET switch, which has much lower on-resistance and voltage drop at low voltage applications. This parameter change directly reduces power loss while the integrated control circuit manages the increased complexity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If discrete self-driven method is used for synchronous rectification, then the circuit structure is simple, but response speed is slow and reliability is low

Engineering Contradiction:
Improvesystem reliabilityVSAvoidcontrol circuit
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the control functions into a single-chip integrated control circuit that combines phase-locked loop, timing control, and MOSFET drive capabilities. This integration improves reliability by reducing component count and interconnections while providing fast response through unified control architecture.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If single-chip phase-locked loop method is used for synchronous rectification, then control integration is improved, but reliability is low in burst mode

Engineering Contradiction:
Improveburst mode reliabilityVSAvoidcontrol algorithm
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic control that adapts to different operating modes including burst mode. The control circuit dynamically adjusts timing parameters and switch control based on real-time detection of operating conditions, ensuring reliable operation across light load, no load, and heavy load scenarios.

Inventive Principle:
Principle #15Dynamics

4Ease of operation

If traditional smart rectifier method is used, then response speed is fast, but shoot-through may occur causing safety issues

Engineering Contradiction:
Improveresponse speedVSAvoidshoot-through risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent uses preliminary action by implementing advance timing control that calculates and executes switch turn-off before the primary switch turns on. The integrated control circuit proactively manages the rectifying MOSFET timing based on detected voltage conditions, preventing shoot-through before it can occur rather than reacting after the problem arises.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8976547B2Switching mode power supply with synchronous rectifying control circuit
Publication Date: 2015.03.10 CHENGDU MONOLITHIC POWER SYST
  • US8976547B2 patent drawing
  • US8976547B2 patent drawing
  • US8976547B2 patent drawing

AI summary

A switching mode power supply comprising a synchronous rectifying control circuit. The synchronous rectifying control circuit comprising an integrating circuit, a first comparison circuit and a logic circuit. The integrating circuit is configured to provide an integrating signal. The first comparison circuit comprises a first input coupled to the output of the integrating signal, a second input configured to receive a first threshold signal, and an output. The logic circuit comprises a first input coupled to the output of the first comparison circuit and an output coupled to a control terminal of the secondary switch, and the secondary switch is configured to be turned OFF when the integrating signal is less then the first threshold signal.