Synthetic Copolymer Fracturing Fluid High Temperature Stability

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Solution Overview

Problem

Guar-based fracturing fluids lose viscosity and effectiveness at high temperatures, leading to inadequate proppant placement and fracture geometry control in deep, hot subterranean formations, necessitating a stable and controlled degradation fracturing fluid.

Innovation Solution

A high temperature well treatment fluid comprising water, a high molecular weight synthetic copolymer derived from acrylamide, acrylamidomethylpropanesulfonic acid, and vinyl phosphonate, along with a pH buffer to maintain a pH range of 4.5 to 5.25, and optional additives like crosslinking agents, stabilizers, and breakers for enhanced stability and controlled degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If guar-based fracturing fluids are used at high temperatures, then the fluid can be injected into deep formations, but the fluid loses viscosity and effectiveness

Engineering Contradiction:
Improveformation temperatureVSAvoidfluid viscosity
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical composition parameters by replacing guar-based polymers with synthetic copolymers having specific monomer ratios (acrylamide, acrylamidomethylpropanesulfonic acid, vinyl phosphonate) that are thermally stable up to 500°F, thereby maintaining viscosity at high temperatures while enabling deep formation treatment

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite fracturing fluids combining synthetic copolymers with crosslinking agents and stabilizers to create a multi-component system that maintains structural integrity and viscosity at elevated temperatures, overcoming the limitations of single-component guar-based fluids

Inventive Principle:
Principle #40Composite materials

2Productivity

If guar-based polymers are used for proppant transport, then the fluid can be pumped at high rates, but the polymer degrades too quickly

Engineering Contradiction:
Improveproppant placement efficiencyVSAvoidpolymer stability time
Core Design Contradiction:
ProductivityVSDuration of action of moving object

Solution Approach 1:

The patent modifies the polymer degradation parameters by introducing crosslinking agents that form thermally stable crosslinked networks, extending the effective service life of the fracturing fluid from minutes to hours at high temperatures, thereby ensuring complete proppant placement before degradation

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If the fracturing fluid is stabilized to travel further distances, then the fluid can reach deeper fractures, but the fluid becomes difficult to clean out

Engineering Contradiction:
Improvefluid stabilityVSAvoidfluid cleanup ease
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The invention introduces controlled degradation mechanisms through specific crosslinking agents and breakers that allow the fluid to transition from a stable, high-viscosity state during fracturing to a degraded, low-viscosity state for easy removal, enabling the fluid to perform its function and then be easily cleaned out

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fluid maintains viscosity and stability at temperatures up to 500°F (260°C) for extended periods, enabling effective fracturing and easy cleanup, outperforming traditional guar-based fluids in deep and hot formations.

Implementation Method 1

The pH buffer enables the high temperature well treatment fluid to maintain a pH in a range of about 4.5 to about 5.25

Methodology Applied
Scientific EffectpH buffering:

Implementation Method 2

The high temperature well treatment fluid includes water, a high molecular weight synthetic copolymer... capable of fracturing a subterranean formation in temperatures of up to about 500° F. (260° C.)

Methodology Applied
Scientific EffectThermal stability:

Data Source

PatentUS8022015B2Method of fracturing with phenothiazine stabilizer
Publication Date: 2011.09.20 BAKER HUGHES CO
  • US8022015B2 patent drawing
  • US8022015B2 patent drawing
  • US8022015B2 patent drawing

AI summary

Compositions and methods of treating high temperature subterranean formations of up to about 500° F. (260° C.) are provided. The compositions and methods utilize a high molecular weight synthetic copolymer and a pH buffer than maintains a pH in a range of about 4.5 to about 5.25 for the compositions. The high molecular weight synthetic copolymer is derived from acrylamide, acrylamidomethylpropanesulfonic acid, and vinyl phosphonate.