Synthetic Foot Osteotomy Implants with Struts for Revision

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Solution Overview

Problem

Current osteotomy procedures using allograft or autograft bone implants make it difficult to distinguish between the implanted bone and the patient's own bone, complicating revision surgeries due to integration issues.

Innovation Solution

The development of an osteotomy system comprising implants with unique features such as struts and spikes for integration and removal, along with insertion instruments, fastener guides, and resection guides, allowing for non-allograft or non-autograft bone implants that facilitate easier insertion and potential removal during revision surgeries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If allograft or autograft bone implants are used, then bone integration is achieved, but it becomes difficult to distinguish between the implanted bone and the patient's own bone during revision surgery

Engineering Contradiction:
Improvebone integrationVSAvoididentification of implanted bone
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The implant is made from synthetic bone material that can be differentiated from natural bone through color, density, or other visual characteristics. This allows surgeons to easily identify the synthetic implant during revision surgery while still achieving effective bone integration through osteoconductive surfaces and porous structures.

Inventive Principle:
Principle #32Color changes

2Ease of operation

If synthetic bone implants with unique features are used, then easier identification and removal during revision surgery is enabled, but the complexity of the implant structure increases

Engineering Contradiction:
Improveremoval during revision surgeryVSAvoidimplant structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The synthetic bone implant is designed as a modular structure with distinct components including a body portion, fixation elements, and identification features. This segmentation allows for easier removal during revision surgery while maintaining structural integrity during normal use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The implant incorporates intermediate features such as threaded holes, removal tools, or marker elements that facilitate easier extraction without requiring complex surgical procedures. These intermediary elements act as mediators between the implant and surgical instruments.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of repair

If non-allograft or non-autograft bone implants are used, then easier removal during revision surgery is possible, but bone integration capability must be maintained

Engineering Contradiction:
Improverevision surgeryVSAvoidbone integration
Core Design Contradiction:
Ease of repairVSReliability

Solution Approach 1:

The synthetic bone implant utilizes porous or lattice structures that promote bone ingrowth and osseointegration while maintaining the ability to be removed if needed. The porous architecture allows bone tissue to penetrate and anchor to the implant surface, providing reliable integration without compromising future removability.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The implant is constructed from composite materials that combine synthetic bone substitutes with surface treatments or coatings that enhance bone bonding. This composite approach ensures strong integration with patient bone while the underlying synthetic structure remains removable through designed access points or features.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20240164793A1Implants, devices, systems, kits and methods of implanting
Publication Date: 2024.05.23 PARAGON 28 INC
  • US20240164793A1 patent drawing
  • US20240164793A1 patent drawing
  • US20240164793A1 patent drawing

AI summary

Implants, devices, instruments, kits and methods for correcting bone deformities in the foot are disclosed. Specifically, implants, devices, instruments, kits and methods used for lower extremity osteotomy procedures are disclosed.