Synthetic Output Signal for Faster Fork Density Sensor Phase Control

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Solution Overview

Problem

Current vibratory sensors face delays in determining fluid properties due to the incremental approach required to reach off-resonant phase differences, which is time-consuming and inefficient, especially in applications where accuracy and speed are critical.

Innovation Solution

A method is introduced to control the vibration of a vibratory element based on phase errors by generating a synthetic time period (TPSig) output signal, which involves filtering and synthesizing the signal to measure phase differences and calculate vibration control terms, allowing for direct targeting of desired phase differences without the need for closed-loop feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a closed-loop circuit is used to incrementally approach target phase differences, then measurement accuracy is improved, but measurement time increases significantly

Engineering Contradiction:
Improvephase difference measurement accuracyVSAvoidtime to determine fluid properties
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-calculating and storing the relationship between drive signal frequencies and resulting phase differences in a lookup table. This allows the system to directly retrieve the required frequency adjustment to achieve target phase differences (45° and 135°) without incremental trial-and-error, thus maintaining measurement accuracy while dramatically reducing the time required to determine fluid properties.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If incremental adjustment of drive frequency is used to reach target phase differences, then accurate phase difference measurement is achieved, but productivity decreases

Engineering Contradiction:
Improvephase difference accuracyVSAvoidspeed of fluid property determination
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces the mechanical incremental adjustment process with a computational approach using a lookup table that stores pre-calculated frequency-phase relationships. This substitution eliminates the time-consuming mechanical tuning process while maintaining accurate phase difference measurement, thereby improving productivity without sacrificing measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If closed-loop feedback control is implemented to achieve target phase differences, then measurement reliability is improved, but device complexity increases

Engineering Contradiction:
Improveconsistency of phase difference achievementVSAvoidcomplexity of control circuit
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses a lookup table that copies pre-stored frequency-phase relationship data to replace the need for complex real-time feedback control calculations. This copying approach maintains measurement reliability by ensuring consistent achievement of target phase differences while significantly reducing device complexity by eliminating sophisticated control circuitry in favor of a simple lookup and adjustment mechanism.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS10951219B2Method for generating a synthetic time period output signal
Publication Date: 2021.03.16 MICRO MOTION INC
  • US10951219B2 patent drawing
  • US10951219B2 patent drawing
  • US10951219B2 patent drawing

AI summary

A system and method of generating a synthetic time period output signal for a fork density sensor (601) which produces a consistent and low-noise output signal (705) which is identical in frequency to the frequency at which the fork density meter vibrates. Such a synthetic signal generated by a meter signal prevents any real noise from the pickoffs from propagating to the output meter and removes process noise and interference from the produced output signal.