Pre-filled Syringe Plunger Guide Rib Recess Leakage

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Solution Overview

Problem

In pre-filled syringes, liquid leakage occurs through the clearance between the tubular container and the plunger due to a capillary phenomenon when the plunger is fully pushed, causing the rear end portion of the rear-end side gasket to face the bypass portion.

Innovation Solution

The design includes a tubular container with a protruding inner side surface and a guide rib with a recess, where the guide rib's rear end portion is positioned rearward of the protruding inner side surface in the pushing completion state, creating a secured distance that prevents liquid leakage by separating the guide rib from the tubular container's inner surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the plunger is pushed into the tubular container until the front end gasket is in contact with the receiving surface, then the medicine and liquid agent are fully mixed and discharged, but liquid leaks through the clearance between the tubular container and plunger due to capillary phenomenon

Engineering Contradiction:
Improvedischarge completenessVSAvoidliquid leakage
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The harmful capillary phenomenon is extracted and isolated by introducing a guide rib with a recess that creates a separate liquid barrier zone. The recess in the guide rib is positioned to face the clearance between the tubular container and plunger, effectively separating the discharge function from the leakage prevention function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The guide rib acts as an intermediary structure between the plunger and the tubular container. The recess in the guide rib creates an intermediate liquid barrier that prevents direct capillary action through the clearance, mediating between the pushing action and the container wall to eliminate leakage while maintaining discharge efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the rear end portion of the rear-end side gasket is positioned to face the bypass portion, then the structure is simplified, but liquid leakage occurs through the clearance

Engineering Contradiction:
Improvestructural simplicityVSAvoidliquid leakage
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The guide rib is segmented into distinct functional zones: the recess portion that faces the clearance to prevent leakage, and the rest of the guide rib structure that maintains structural integrity. This segmentation allows the simple gasket positioning to coexist with effective leakage prevention.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guide rib introduces local quality changes by creating a recess only at the specific location facing the clearance between the tubular container and plunger. This localized modification prevents leakage at the critical interface without complicating the overall simple structure of the gasket positioning system.

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If a guide rib with recess is introduced to prevent leakage, then liquid leakage is suppressed, but device complexity increases

Engineering Contradiction:
Improveliquid leakage preventionVSAvoidstructural complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The guide rib with recess merges multiple functions into a single component: it guides the plunger movement, creates the liquid barrier to prevent leakage, and maintains the structural relationship between the plunger and tubular container. This merging prevents leakage without proportionally increasing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The guide rib serves multiple universal functions: it acts as a structural support element, a positioning guide for the plunger, and a leakage prevention mechanism through its recess. This multi-functionality justifies the added complexity by delivering multiple benefits from a single structural addition.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses liquid leakage between the tubular container and the plunger upon completion of the pushing action, ensuring that the mixed liquid is retained within the syringe.

Implementation Method 1

liquid leakage occurs through the clearance between the tubular container and the plunger due to a capillary phenomenon

Methodology Applied
Scientific EffectCapillary phenomenon: Capillary Action

Data Source

PatentUS20230364345A1Pre-filled syringe
Publication Date: 2023.11.16 NIPRO CORP
  • US20230364345A1 patent drawing
  • US20230364345A1 patent drawing
  • US20230364345A1 patent drawing

AI summary

A pre-filled syringe includes a tubular container, a front end gasket, a rear end gasket, an intermediate gasket, and a plunger. The tubular container has an inner peripheral surface, a protruding inner side surface, and a receiving surface. A groove is formed in an outer peripheral surface of the intermediate gasket. The plunger has a connection portion, a pushing portion, and a guide rib. The protruding inner side surface is formed at a position facing the pushing portion in a pushing completion state. The guide rib is provided with a recess. A rear end portion of the recess is located rearward with respect to a rear end portion of the protruding inner side surface in the pushing completion state.