Syringe Needle Safety System with Automatic Retraction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Used syringes with exposed needles pose a significant health hazard, particularly for healthcare workers who risk accidental injury during the recapping process, leading to potential transmission of diseases like hepatitis and AIDS.

Innovation Solution

A safety system featuring a housing with a V-shaped notch and cap assembly that allows easy separation and secure retraction of the needle, utilizing a manual lever or motorized mechanism for cap placement, and adhesive for surface attachment, enabling safe handling and disposal of syringes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the needle is exposed for injection use, then the injection function is enabled, but the risk of accidental needlestick injuries increases

Engineering Contradiction:
Improveinjection functionVSAvoidneedlestick injury risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The safety system performs preliminary action by automatically retracting the needle into the syringe barrel immediately after injection. The system detects injection completion and activates the retraction mechanism before the user can accidentally contact the needle, thus eliminating the harmful effect while preserving the injection function.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The safety system is self-service in that it automatically detects when injection is complete and autonomously retracts the needle without requiring user intervention. The system monitors injection parameters and self-activates the retraction mechanism, eliminating the need for manual needle recapping that exposes users to injury risk.

Inventive Principle:
Principle #25Self-service

2Object-affected harmful factors

If a traditional recapping process is used, then the needle is protected after use, but the healthcare worker is exposed to injury risk during recapping

Engineering Contradiction:
Improveneedle protectionVSAvoidworker safety during recapping
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The safety system eliminates the need for manual recapping by providing self-service automatic needle retraction. The system autonomously detects injection completion and retracts the needle into the syringe barrel, protecting the needle without exposing the healthcare worker to injury risk during the protection process.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention extracts the dangerous recapping step from the workflow by replacing it with automatic retraction. The needle protection function is separated from manual user action and integrated into the automated system, removing the source of worker injury risk while maintaining needle protection.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If a complex locking mechanism is used to secure the needle, then the safety reliability increases, but the device complexity increases

Engineering Contradiction:
Improveneedle retraction reliabilityVSAvoidlocking mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking mechanism is self-service in that it automatically engages and secures the retracted needle position without requiring separate locking actions or complex manual operations. The system self-locks upon retraction completion, maintaining high reliability while minimizing added complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The locking function is merged with the retraction mechanism itself. The same actuator that performs retraction also engages the lock, combining two functions into one integrated system. This reduces overall device complexity while maintaining the reliability of needle securation.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20220249784A1Syringe needle safety system
Publication Date: 2022.08.11 MORSE DAVID SHANNON
  • US20220249784A1 patent drawing
  • US20220249784A1 patent drawing
  • US20220249784A1 patent drawing

AI summary

A housing or enclosure is provided with a notch or an opening to receive the tip of a syringe with a needle and cap assembly. A user inserts the syringe into the notch or opening and guides the needle and cap assembly into an assembly that allows easy separation of the needle and cap. After separation, the user can inject the needle into a patient as usual, and thereafter place the exposed needle back into the notch or opening. A cap placement assembly uses a manual lever or a motor to secure the cap in place the needle and release the syringe/needle if needed.