Syringe Pump Redundant Motion Detection for Reliable Delivery

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing medical fluid pumps, such as syringe pumps, lack reliable detection mechanisms for malfunctions that could disrupt medication delivery, leading to potential interruptions in medication application.

Innovation Solution

A medical fluid pump system with redundant movement detection units, including an optical rotary encoder and a length potentiometer, to ensure reliable detection of drive head movement and force transmission, issuing an alarm in case of interruptions, thereby preventing medication delivery disruptions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single motion detection unit is used to monitor drive head movement, then the device complexity is low, but the reliability of detecting drive head interruptions is insufficient

Engineering Contradiction:
Improvereliability of detecting drive head interruptionsVSAvoidcomplexity of motion detection system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements redundant motion detection units (optical rotary encoder and magnetic rotary encoder) that detect drive head movement before interruptions occur. These units continuously monitor position and speed, providing early warning signals when deviations from expected motion patterns are detected, allowing the system to compensate for potential failures before they disrupt medication delivery.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent employs feedback mechanisms where motion detection units continuously provide information about drive head position and speed to the control system. The control system compares actual movement against predetermined parameters and triggers alarms or corrective actions when deviations exceed thresholds, ensuring reliable detection of interruptions through continuous feedback monitoring.

Inventive Principle:
Principle #23Feedback

2Reliability

If redundant motion detection units are implemented to ensure reliable detection, then the reliability of medication delivery monitoring is improved, but the device complexity increases

Engineering Contradiction:
Improvereliability of medication delivery monitoringVSAvoidcomplexity of redundant detection system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent designs motion detection units that serve multiple functions: the optical rotary encoder detects both position and speed of the drive head, while the magnetic rotary encoder provides redundant position monitoring. This multi-functionality reduces the need for separate dedicated sensors for each parameter, thereby limiting the increase in device complexity while maintaining high reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent replaces purely mechanical motion detection systems with a combination of optical and magnetic sensing technologies. This substitution reduces mechanical wear and improves detection reliability while keeping the system compact. The optical encoder uses light patterns rather than mechanical contact, and the magnetic encoder uses magnetic fields, both reducing mechanical complexity compared to traditional mechanical switches or linkages.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The redundant detection system effectively detects and alerts operators to any interruptions in medication delivery, ensuring continuous and reliable administration by reducing the risk of both detection units failing simultaneously, thus ensuring smooth and uninterrupted medication supply.

Implementation Method 1

The first motion detection unit is designed as an optical rotary encoder with a slotted disk and a light barrier

Methodology Applied
Scientific EffectOptical detection: Light

Data Source

PatentEP4178644B1Delivery safeguard for a syringe pump
Publication Date: 2024.04.24 B BRAUN MELSUNGEN AG
  • EP4178644B1 patent drawingFigure 1~2
  • EP4178644B1 patent drawingFigure 3

AI summary

The invention relates to a medical fluid pump, in particular a syringe pump (2), comprising a housing (4) and a drive head (10) which is linearly movable to the housing (14) by means of a holding arm (12) and is driven by a motor (16). The fluid pump is provided with at least a first movement-detection unit and at least a second movement-detection unit for detecting a movement of the drive head (10).