System and method for facilitating homogenized distribution of airflow in a data center

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Solution Overview

Problem

Current data center cooling systems experience uneven airflow distribution due to ad-hoc placement of CRAC units, leading to inefficient cooling, hot spots, and increased capital expenditure from unnecessary CRAC units.

Innovation Solution

A system and method that utilize a processor and memory to create a virtual data center environment, divide it into airflow channels, position CRAC units for streamlined airflow, and determine vein positions and shapes based on CFD simulations to achieve homogenized airflow distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If ad-hoc placement of CRAC units is used, then device complexity is reduced, but airflow distribution uniformity deteriorates

Engineering Contradiction:
ImproveCRAC unit placement complexityVSAvoidairflow distribution uniformity
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The data center floor is divided into multiple zones with different airflow requirements. Each zone is assigned specific CRAC units based on calculated airflow demands, enabling differentiated and optimized cooling distribution rather than uniform ad-hoc placement

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Airflow distribution is simulated and calculated in advance using CFD analysis before CRAC unit placement is finalized. This preliminary action determines the optimal number and locations of CRAC units to achieve uniform airflow distribution from the outset

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If lumped calculation is used to determine CRAC units, then calculation complexity is reduced, but airflow distribution accuracy deteriorates

Engineering Contradiction:
Improvecalculation complexityVSAvoidairflow distribution accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

Traditional manual lumped calculation methods are replaced with automated CFD simulation software that performs detailed computational fluid dynamics analysis, accurately predicting airflow patterns and CRAC unit requirements without manual approximation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

A virtual 3D model of the data center is created as a digital copy, allowing CFD simulations to be run on the virtual model to determine optimal CRAC unit placement before physical installation, ensuring accurate airflow distribution prediction

Inventive Principle:
Principle #26Copying

3Area of stationary object

If CRAC units are increased to cover farther locations, then airflow coverage is improved, but capital expenditure increases

Engineering Contradiction:
Improveairflow coverage areaVSAvoidnumber of CRAC units
Core Design Contradiction:
Area of stationary objectVSQuantity of substance

Solution Approach 1:

The problem of insufficient airflow reach is solved by utilizing the vertical dimension through raised flooring and overhead air distribution plenums. Air is delivered through vertical channels and veins that extend cooling coverage to distant locations without requiring additional CRAC units

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Air distribution veins and channels installed in the raised floor act as intermediaries that transport cooled air from CRAC units to distant server racks. This intermediary system extends the effective coverage area of each CRAC unit without increasing their number

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If non-uniform airflow distribution occurs, then CRAC unit placement is simpler, but cooling effectiveness deteriorates

Engineering Contradiction:
ImproveCRAC unit placement easeVSAvoidcooling effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

CFD simulation results provide feedback on predicted airflow distribution patterns, allowing optimization of CRAC unit placement to achieve uniform distribution. This feedback loop ensures cooling effectiveness is maximized before physical installation occurs

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10451300B2System and method for facilitating homogenized distribution of airflow in a data center
Publication Date: 2019.10.22 TATA CONSULTANCY SERVICES LTD
  • US10451300B2 patent drawing
  • US10451300B2 patent drawing
  • US10451300B2 patent drawing

AI summary

Disclosed is a system for facilitating homogenized distribution of airflow, generated from one or more cooling units, in a data center. The virtual data center creation module for creating a virtual environment of the data center. The airflow channel determination module for dividing the architectural layout into one or more partitions to determine one or more airflow channels corresponding to each of the one or more partitions. The CRAC placement module for positioning the at least one cooling unit in an airflow channel, of the one or more airflow channels, in a manner such that the airflow moves in a streamline manner within the airflow channel. The vein determination module for determining position of each of a plurality of veins inside the airflow channel. The vein shape determination module for determining shape of each vein that facilitates the homogenized distribution of the airflow.